• Title/Summary/Keyword: nondestructive material evaluation

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Ultrasonic Characterization on Sequences of CFRP Composites Based on Modeling and Motorized System

  • Im, Kwang-Hee;David K. Hsu;Song, Sung-Jin;Park, Je-Woung;Sim, Jae-Ki;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • v.18 no.1
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    • pp.65-73
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    • 2004
  • Composites are a material class for which nondestructive material property characterization is as important as flaw detection. Laminates of fiber reinforced composites often possess strong in-plane elastic anisotropy attributable to the specific fiber orientation and layup sequence when waves are propagating in the thickness direction of composite laminates. So the layup orientation greatly influences its properties in a composite laminate. It could result in the part being .ejected and discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and requires less time than the optical test. Therefore a ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. Also in order to develop these methods into practical inspection tools, motorized system have been developed for different measurement modalities for acquiring ultrasonic signals as a function of in-plane angle. It is found that high probability shows between the model and tests developed in characterizing cured layups of the laminates.

Evaluation of fracture Appearance Transition Temperature to Pressure Vessel by Ultrasonics (초음파에 의한 압력용기의 연취성천이온도 평가)

  • Nam, Young-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.373-380
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    • 2000
  • It is useful to use NDE methods to assess the mechanical properties of materials since destructive methods are time-consuming and usually require cutting of sample from the material/component. In the present research, ultrasonic characteristics have been utilized to evaluate changes of mechanical properties due to heat treatment temperature and condition. The attenuation coefficient of ultrasonic wave increased as the heat treatment temperature because the grain size increased in size as the temperature. The attenuation coefficient decreased as the heat treatment has been progressed (quenched, tempered, PWHT). In the case of ultrasonic velocity measurement, velocity difference between quenched and tempered/PWHT was 40 m/s. There was a good relationship between the attenuation coefficient and the toughness. The relationship can be used for the nondestructive evaluation of the forged reactor vessels. Moreover, the method may be effectively used in the field application.

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Evaluation of Corrosion Fatigue Characteristics of 12Cr Steel Using Backward Radiated Ultrasound (후방복사된 초음파를 이용한 12Cr강 부식 피로특성 평가)

  • Kwon, Sung-Duk;Yoon, Seok-Soo;Song, Sung-Jin;Bae, Dong-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.397-401
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    • 2000
  • The corrosion-fatigue characteristics of the 12Cr steel, which is widely used in fossil power plants as a turbine blade material, are evaluated nondestructively by use of the Rayleigh surface wave. In this study, the frequency dependency of the Rayleigh surface wave is investigated indirectly by measuring the angular dependency of the backward radiation of the incident ultrasonic wave in the aged specimens, and then compared to the corrosion-fatigue characteristics. The width of the backward radiation profile decreases as the increase of the aging temperature, which seems to result from the increase of the effective degrading layer thickness. This parameter also shows an inversely proportionality to the exponent, m, in the Paris law which predicts the crack size increasement due to fatigue. The result observed in this study demonstrates high potential of the backward radiated ultrasound as a tool for the nondestructive evaluation of the corrosion-fatigue characteristics of the aged materials.

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Fatigue Behavior of STS316L Weldments and Degradation Characteristic Evaluation by Ultrasonic Test (STS316L 용접부의 피로거동 및 초음파시험에 의한 열화특성 평가)

  • Nam, Ki-Woo;Park, So-Soon;Ahn, Seok-Hwan;Do, Jae-Yoon;Park, In-Duck
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.156-164
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    • 2003
  • STS316L had been used as the structural material for energy environmental facilities, because austenite stainless steels like 316L have superior mechanical properties of which toughness, ductility, corrosion resistant and etc. However, those welded structures are receiving severe damage due to increasing of the aged degradation. Most studies until now have been carried out against fatigue behaviors of weldments, and were not well studied on nondestructive evaluation methods. In this study, the fatigue crack propagation behavior of STS316L weldment usually used for vessels of the nuclear power plant was investigated. Also, the degradation characteristics of 316L stainless steel weldments were evaluated by the ultrasonic parameter such as ultrasonic velocity, attenuation factor and time-frequency analysis. The results of this study can be used as a basic data for the prediction of the fatigue crack life of weldments structures without disjointing or stopping service of structures in service.

The evaluation of fracture characteristics and the analysis of stress distribution of ferromagnetic materials by Barkhausen noise method (자기적 비파괴 방법으로서의 Barkhausen Noise를 이용한 강자성체의 파괴인성 및 응력분포해석)

  • Kim, Dong-Won;Kwon, Dong-Il
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1864-1866
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    • 1999
  • The magnetic nondestructive test can be applied to evaluate the magnetic material characteristics and the fracture properties through the internal defects of SA-508 used in the pressure vessels of the nuclear power plants as the direct and accurate in-situ testing methods. The fracture toughness, yield strength and the stress distribution around the defects in the surface and sub-surface of magnetic materials can be directly estimated by Bark-hausen noise(BN) methods as NDT. The testing process of SA-508 by Barkhausen noise method was advanced by controlling the austenizing peak temperature and the time of maintenance at a constant austenizing peak temperature, therefore causing the variation of fracture toughness. Through above process. we can evaluate the variations of effective grain size and the correlation of effective grain size and FATT at each situation. And the stress distribution around the defects can be quantified nondestructively through Barkhausen method.

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Evaluation of Material Degradation Using Electrical Resistivity Method (전기비저항법을 이용한 재료열화 평가)

  • Kim, Jeong-Pyo;Bae, Bong-Kook;Kim, Dong-Joong;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.129-136
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    • 2001
  • The remaining life estimation for the aged components in power plants as well as chemical plants are very important beacuse mechanical properties of the components are degraded with time of service exposure in high temperature. Since it is difficult to take specimens from the operating components to evaluate mechanical properties of components, nondestructive techniques are needed to estimate the degradation. In this study, test materials with 4 different degradation levels were prepared by isothermal aging heat treatment at $630^{\circ}C$. And the DC potential drop method and destructive methods such as tensile, $K_{IC}$ and hardness tests were used in order to evaluate the degradation of 1Cr-1Mo-0.25V steels. The objective of this study is to investigate the possibility of the application of DCPD method to estimate the material degradation, and to analyse the relationship between the electrical resistivity and the degree of material degradation.

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The Development of Simplified Ultrasonic CT System and Its Application to the Evaluation of Weld Metal

  • Kim, Kyung-Cho;Hiroaki Fukuhara;Hisashi Yamawaki;Tetsuya Saito
    • Journal of Mechanical Science and Technology
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    • v.15 no.1
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    • pp.52-60
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    • 2001
  • In this paper, as a new measurement method to estimate the change of material condition, the simplified ultrasonic CT system, which uses the information of three directions, that is, $90^{\circ}$, $+45^{\circ}C$and $-45^{\circ}C$ about inspection plane is proposed. Use of simplified CT system has two merits: Firstly, the measurement time is very short compared with general CT. Secondly, it can detect sensitively small defect in vertical or slant direction about inspection plane because the obtained image is CT image calculated from three directions. From these merits, this method can be considered as an effective method to evaluate material conditions. The basic performance of the proposed method was confirmed through several specimens with several simple defects. In order to confirm the applicability of actual NDT, several kinds of welded specimens are investigated. The result showed that the CT image obtained had good agreement with actual defect of specimens.

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NDT of a Nickel Coated Inconel Specimen Using by the Complex Induced Current - Magnetic Flux Leakage Method and Linearly Integrated Hall Sensor Array (복합 유도전류-누설자속법과 고밀도 홀센서배열에 의한 니켈 코팅 인코넬 시험편의 비파괴검사)

  • Jun, Jong-Woo;Lee, Jin-Yi;Park, Duk-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.375-382
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    • 2007
  • Nondestructive testing (NDT) by using the electromagnetic methods are useful for detecting cracks on the surface and subsurface of the metal. However, when the material contains both ferromagnetic and paramagnetic materials, it is difficult for NDT to detect and analyze cracks using this method. In addition the existence of a partial ferromagnetic material can be incorrectly characterized as a crack in the several cases. On the other hand a large crack has sometimes been misunderstood as a partially magnetized region. Inconel 600 is an important material in atomic energy plant. A nickel film is coated when a crack a appears on an Inconel substrate. Cracks are difficult to detect on the combined material of an Inconel substrate with a nickel film, which are paramagnetic and ferromagnetic material respectively. In this paper, a scan type magnetic camera, which uses a complex induced current-magnetic flux leakage (CIC-MFL) method as a magnetic source and a linearly integrated Hall sensor array (LIHaS) on a wafer as the magnetic sensors, was examined for its ability to detect cracks on the combined material. The evaluation probability of a crack is discussed. In addition the detection probability of the minimum depth was reported.

Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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Feasibility Study on Diagnosis of Material Damage Using Bulk Wave Mixing Technique (체적파 혼합기법을 이용한 재료 손상 진단 적용 가능성 연구)

  • Choi, Jeongseok;Cho, Younho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.1
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    • pp.53-59
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    • 2016
  • Ultrasonic nonlinear evaluation is generally utilized for detection of not only defects but also microdamage such as corrosion and plastic deformation. Nonlinearity is determined by the amplitude ratio of primary wave second harmonic wave, and the results of its comparison are used for evaluation. Owing to the experimental features, the experimental nonlinearity result contains system nonlinearity and material nonlinearity. System nonlinearity is that which is unwanted by the user; hence, it acts as an error and interrupts analysis. In this study, a bulk wave mixing technique is implemented in order to minimize the system nonlinearity and obtain the reliable analysis results. The biggest advantage of this technique is that experimental nonlinearity contains less system nonlinearity than that for the conventional nonlinear ultrasonic technique. Theoretical and experimental verifications are performed in this study. By comparing the results of the bulk wave mixing technique with those of the conventional technique, the strengths, weaknesses, and application validity of the bulk wave mixing technique are determined.