• Title/Summary/Keyword: nondestructive material evaluation

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A Study on the Nondestructive Evaluation of Material Properties (비파괴적인 재료물성치 평가에 관한 연구)

  • Kim Hyung-Ick;Kim Jeong-Pyo;Seok Chang-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.130-136
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    • 2005
  • The nondestructive evaluation system consisted of a ball indentation tester and a ultrasonic tester was developed to evaluate material properties. The relations between the parameters from test results using the system and the results of tensile and fracture toughness tests were investigated. The fracture toughness and tensile properties could be determined using the system. Some metallic materials were experimented to predict the fracture toughness and tensile properties and verify the relations between them. The predicted fracture toughness and tensile properties show a good agreement with the results obtained by conventional tests. It is found that the material properties and the material degradation can be evaluated using the nondestructive evaluation system.

Nondestructive Evaluation for Degraded 2.25Cr-1Mo Steel though Surface SH-wave (표면SH파를 이용한 2.25Cr-1Mo강의 열화.손상 평가)

  • Kim, Hyun-Mook;Park, Ik-Keun;Park, Un-Su;Ahn, Hyung-Keun;Kim, Chung-Soek
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.280-285
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    • 2000
  • It is very important to evaluate the surface or subsurface microstructure because of their influences on mechanical properties of materials. Surface SH-wave which is horizontally polarized shear wave traveling along near surface and subsurface layer is an attractive technique for material evaluation. The destructive method is widely used for the estimation of material degradation but it has a great difficulty in preparing specimens from in-service industrial facilities. In this study, nondestructive evaluation for degraded structural materials used at high temperature though surface SH-wave method is discussed. 2.25Cr-1Mo steel specimens which were prepared by the isothermal aging heat treatment at $650^{\circ}$ were evaluated though ultrasonic nondestructive evaluation techniques investigating the change of sound velocity, attenuation coefficient and amplitude spectra. In addition, it has verified experimentally the frequency-dependence of attenuation coefficient though wavelet analysis method.

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Degradation Estimation Of Material by Barkhausen Noise Analysis (바크하우젠 노이즈 해석에 의한 재료의 열화도 평가)

  • Lee Myung Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.38-46
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    • 2005
  • The destructive method is reliable and widely used for the estimation of material degradation but it have time-consuming and a great difficulty in preparing specimens from in-service industrial facilities. Therefore, the estimation of degraded structural materials used at high temperature by nondestructive evaluation such as electric resistance method, replica method, Barkhausen noise method, electro-chemical method and ultrasonic method are strongly desired. In this study, various nondestructive evaluation(NDE) parameters of the Barkhausen noise method, such as MPA(Maximum Peak Amplitude), RMS, IABNS(Internal Area of Barkhausen Noise on Signal) and average amplitude of frequency spectrum are investigated and correlated with thermal damage level of 2.25cr-1.0Mo steel using wavelet analysis. Those parameters tend to increase while thermal degradation proceeds. It also turns out that the wavelet technique can help to reduce experimental false call in data analysis.

Evaluation of High Attenuation Material Using Utrasonic Wave Analysis (초음파의 파형 해석에 의한 고감쇠 재료의 평가)

  • Nam, Young-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.364-370
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    • 1995
  • The purpose of this paper was to develop a nondestructive evaluation method of sintered material by ultrasonic method. The density distribution of sintered material becomes inhomogeneous partially because of the friction between the powder and the die during compaction. The inhomogeneity was investigated by measurement of the energy attenuation coefficient and the shift of the center frequency in the frequency spectrum of the ultrasonic reflection echo. The experimental results showed that the center frequency of reflection wave depended linearly on the density of sintered materials. However, the attenuation coefficient decreased inversely as the density increased. This study shows that the shift of the center frequency in the frequency spectrum of reflection wave can be used to a nondestructive evaluation of sintered materials.

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Experimental Study on the Nondestructive Evaluation of Udimet 720Li Disc (Udimet 720Li 디스크의 비파괴 평가에 관한 실험적 연구)

  • Won, Sun-Ho;Jo, Gyeong-Sik
    • 연구논문집
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    • s.28
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    • pp.229-238
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    • 1998
  • Materials and parts required for nondestructive testing should be evaluated using with standard block. And it is ruled that standard blocks should be fabricated from same or similar material with test specimen. In order to manufacture and export materials and parts, quality assurance system should be required. In this paper, ultrasonic characteristics of ASTM 4340 steel ultrasonic standard block are investigated for nondestructive evaluation of udimet 720Li disc. Microstructures of udimet 720Li alloy are investigated using with optical and transmission electron microscope. Also ultrasonic transit time and attenuation are measured from high power ultrasonic analysis system with phase adjustment method. Conclusively, it is proved that 4340 steel ultrasonic standard block can be use for nondestructive evaluation of udimet 720Li disc.

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Fundamental Study on Degradation Evaluation of Marine Diesel Engine Exhaust Valve by Nondestructive Test (비파괴법에 의한 선박용 디젤엔진 배기밸브의 열화도 평가에 관한 기초적 연구)

  • Sim, K.H.;Kim, H.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.3 no.4
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    • pp.51-56
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    • 1999
  • The ultrasonic method, which is well known as nondestructive test method, is widely used to evaluate the material damage due to degradation. However, this method is just used for measuring the crack size and the thickness loss of the tube. The purpose of this study is to investigate the applicability of the ultrasonic technique for the evaluation of marine diesel engine exhaust valve and to suggest the correlations between the ultrasonic characteristics and valve degradation. From the evaluation of the results obtained, the technique of using the ultrasonic property was founds to be a efficient method to evaluate the degree of marine diesel engine exhaust valve by nondestructive test.

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Wavelet Analysis of Ultrasonic Echo Waveform and Application to Nondestructive Evaluation (초음파 에코파형의 웨이브렛 변환과 비파괴평가에의 응용)

  • Park, Ik-Keun;Park, Un-Su;Ahn, Hyung-Keun;Kwun, Sook-In;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.501-510
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    • 2000
  • Recently, advanced signal analysis which is called "time-frequency analysis" has been used widely in nondestructive evaluation applications. Wavelet transform(WT) and Wigner Distribution are the most advanced techniques for processing signals with time-varying spectra. Wavelet analysis method is an attractive technique for evaluation of material characterization nondestructively. Wavelet transform is applied to the time-frequency analysis of ultrasonic echo waveform obtained by an ultrasonic pulse-echo technique. In this study, the feasibility of noise suppression of ultrasonic flaw signal and frequency-dependent ultrasonic group velocity and attenuation coefficient using wavelet analysis of ultrasonic echo waveform have been verified experimentally. The Gabor function is adopted the analyzing wavelet. The wavelet analysis shows that the variations of ultrasonic group velocity and attenuation coefficient due to the change of material characterization can be evaluated at each frequency. Furthermore, to assure the enhancement of detectability and naw sizing performance, both computer simulated results and experimental measurements using wavelet signal processing are used to demonstrate the effectiveness of the noise suppression of ultrasonic flaw signal obtained from austenitic stainless steel weld including EDM notch.

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Nondestructive Evaluation of 2-Dimensional Surface Crack in Ferromagnetic Metal and Paramagnetic Metal by ICFPD Technique (집중유도형 교류전위차법에 의한 강자성체 및 상자성체의 2차원 표면결함의 비파괴평가)

  • 김훈;장자철웅;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1202-1210
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    • 1995
  • Aiming at nondestructive evaluation of defect with high accuracy and resolution, ICFPD(Induced Current Focusing Potential Drop) technique was newly developed. This technique can be applied for locating and sizing of defects in components with not only simple shape such as plain surface but also more complex shape and geometry such as curved surface and dissimilar joing. This paper describes the principle of ICFPD technique and also the results of 2-dimensional surface crack in ferromagnetic metal(A508 Cl. III steel) and paramagnetic metal (pure aluminum and stainless 304 steel) measured by this technique. Results are that surface defects in each specimen are detected with the difference of potential drop, and potential drops are distributed a similar shape for each metal and each depth. The normalized potential drop ( $V_{\delta}$2/$^{t}$ / $V_{{\delta} 2}$$^{-1}$) max. in the vicinity of defect is varied with the depth of defect. Therefore, ICFPD technique can be used for the evaluation of defect not only in ferromagnetic metal but also in paramagnetic steel..

Evaluation of Fracture Toughness Degradation of CrMoV Rotor Steels Based on Ultrasonic Nonlinearity Measurements

  • Hyunjo Jeong;Nahm, Seung-Hoon;Jhang, Kyung-Young;Nam, Young-Hyun
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.147-154
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    • 2002
  • The objective of this paper is to develop a nondestructive method for estimating the fracture toughness (K$\_$IC/) of CrMoV steels used as the rotor material of steam turbines in power plants. To achieve this objective, a number of CrMoV steel samples were heat-treated, and the fracture appearance transition temperature (FATT) was determined as a function of aging time. Nonlinear ultrasonics was employed as the theoretical basis to explain the harmonic generation in a damaged material, and the nonlinearity parameter of the second harmonic wave was the experimental measure used to be correlated to the fracture toughness of the rotor steel. The nondestructive procedure for estimating the 7c consists of two steps. First, the correlations between the nonlinearity parameter and the FATT are sought. The FATT values are then used to estimate K$\_$IC/, using the K$\_$IC/ versus excess temperature (i.e., T-FATT) correlation that is available in the literature for CrMoV rotor steel.

Computer-aided tester for non-destructive determination of material properties

  • Neumaier, Peter
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.2
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    • pp.52-57
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    • 1988
  • This article presents a newly developed equipment system for computer-aided, magneto-inductive testing of metals for material properties. The advantages of ultramodern computer technology over conventional test mothods are illustrated, in particular the greatly simplified equipment adjustment and the extended possibilities of test data evaluation. The characterisitics of the new system of equipment are demonstrated by way of practical testing examples.

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