• Title/Summary/Keyword: non-welded

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The Strain Measurement of Butt Welded Zone by the Laser System (레이저 응용계측에 의한 용접부 스트레인 측정)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;김인주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.119-124
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained form strain gaging method:; that is directly attaching most of the material to the gate. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemisry, food instrument and electronic appliances.

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The Strain Measurement of Butt Welded Zone by the Laser System (레이저 계측에 의한 맞대기 용접부의 스트레인 측정)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;손준식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.155-161
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained from strain gaging method; that is directly attaching most of the material to the gage. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemistry, food instrument and electronic appliances.

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Fatigue Life of the Repair TIG Welded Hastelloy X Superalloy

  • SIHOTANG, Restu;CHOI, Sang-Kyu;PARK, Sung-Sang;BAEK, Eung-Ryul
    • Journal of Welding and Joining
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    • v.33 no.5
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    • pp.26-30
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    • 2015
  • Hastelloy X in this study was applied in jet engine F-15 air fighter as shroud to isolate the engine from outer skin. After 15 years operation at elevated temperature the mechanical properties decreased gradually due to the precipitation of continues second phases in the grain boundaries and precipitated inside the grain. The crack happened at the edge of the shroud due to the thermal and mechanical stress from jet engine. Selective TEM analysis found that the grain boundaries consist of $M_{23}C_6$ carbide, $M_6$ Ccarbide and small percentage of sigma(${\sigma}$) phase. Furthermore, it was confirmed the nano size of ${\sigma}$ and miu (${\mu}$) phase inside the grain. In this study, it was investigated the microstructure of the degraded shroud component and HAZ of repair welded shroud. In the HAZ, it was observed the dissolution of the $M_{23}C_6$ carbides and smaller precipitates, the migration of the undissolved larger $M_{23}C_6$ carbide and $M_6$ Ccarbide. It is also observed the liquation due to the simply melt of the segregated precipitates in the grain boundaries. Interestingly, the segregated second phases which simply melt in the grain boundaries more easily happened at higher heat input welding condition. High temperature tensile test was done at $300^{\circ}C$, $700^{\circ}C$ and $900^{\circ}C$. It was obtained that the toughness of welded sample is lower compare to the non-welded sample. The solution heat treatment at $1170^{\circ}C$ for 5 minutes was suggested to obtain a better mechanical properties of the shroud. The high cycle fatigue number of the repair welded shroud shows a much lower compare to the shroud. In addition, the high cycle fatigue number at room temperature after solution heat treatment was almost double compare to the before solution heat treatment under 420-500MPa stress amplitude. However, the high cycle fatigue number of repaired welded sample was shown a much lower compare to the non- welded shroud and solution treated shroud. One of the main reasons to decrease the tensile strength and the high cycle fatigue properties of the repair welded shroud is the formation of the liquid phase in HAZ.

Numerical Fatigue Test Method of Welded Structures Based on Continuum Damage Mechanics (연속체 손상역학을 이용한 용접구조물의 수치피로시험기법)

  • Lee, Chi-Seung;Kim, Young-Hwan;Kim, Tae-Woo;Yoo, Byung-Moon;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.67-73
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    • 2008
  • Fatigue life evaluation of welded structures in a range of high cycles is one of the most difficult problems since extremely small plastic deformation and damage occur during the loading cycles. Moreover, it is very difficult to identify the strong non-linearities of welding, inducing residual stress. In this paper, numerical fatigue test method for welded structures was developed using continuum damage mechanics with inherent strain. Recently, continuum damage mechanics, which can simulate both crack initiation at the micro-scale level and crack propagation at the meso-scale level, has been adopted in the fracture related problem. In order to consider the residual stresses in the welded strictures, damage calculation in conjunction with welding, inducing inherent strain, was proposed. The numerical results obtained from the damage calculation were compared to experimental results.

Optimum Selection of the Advanced Indentation Technique for the Evaluation of Non-equip-biaxial Residual Stress in Steel Materials (철강 재료의 2축 비등방향 잔류응력 평가를 위한 연속압입시험의 최적조건 선정)

  • Yu S.J.;Kim J.H;Park J.S.;Kwon D.I.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1774-1779
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    • 2005
  • Most of materials receive force in using, therefore, the characteristics of materials must be considered in system design not to occur deformation or destruction. Mechanical properties about materials can be expressed as responsible level of material itself under the exterior operation. Main mechanical properties is strength, hardness, ductility and stiffness etc. Currently, among major measure facilities to measure such mechanical properties, advanced indentation technique has focused in industrial areas as reason of nondestructive and easy applications for mechanical tensile properties and evaluation of residual stress of materials. This study is to find the optimum experimental condition about residual stress advanced indentation technique for accurate analysis of the welded joint of steel materials through indentation load-depth curve obtained from cruciform specimen experiment. Optimum selection was applied to the welded joint of real steel materials to give non-equi-biaxial stress state and compared with general residual stress analyzing method for verification.

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The Strain Measurement of One Point Spot Welded Zone Using the 3-D ESPI (3-D ESPI법을 이용한 단점용접부의 변형률 측정)

  • Cha, Y.H.;Kang, D.J.;Jang, H.;Jang, K.C.;Sung, S.B.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.597-601
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    • 2008
  • Currently knowledge of strain in welds has mainly been obtained from strain gaging method: that is directly attaching most of the material to the gage. The very few non-contact methods are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. A method of study is on the measurement of the strain caused by the characteristics of the spot welded zone which is used with 3-D ESPI system that is functionally modified through the laser ESPI(Electronic Speckle Pattern Interferometry) system. This system employed the SGCC 1.2t which are mainly used for the steel plate such as automobile, structure, building material and electronic appliances.

Fatigue Strength for the Non Load Carrying cruciform Welded Joints of High Strength Steel (고강도강 하중비전달형 십자용접연결부의 피로강도)

  • Kim, Sung Hoon;Bae, Doo Byong;Choi, Jun Hyeok
    • Journal of Korean Society of Steel Construction
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    • v.14 no.3
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    • pp.453-461
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    • 2002
  • This study investigated the fatigue stength of non-load carrying cruciform welded joints, which was maunfactured using the SM570 and POSTEN80 high strengh steel. Factors such as fatigue strength, fatigue crack initiation and propagation, thickness effect, and the relatioinship between the static strength and the fatigue strength were examined and compared with previous fatigue testing results. Results showed that the fatigue strength of SM570 and POSTEN80 steel are higher than the grade represented on the design specification. It is also identified the size effect and the dependence of the static stength in a few cases.

Fatigue Life Prediction of Non-Load-Carrying Cruciform Welded Joint using Master S-N Curve based on Structural Stress Approach (구조응력기반 마스터 피로 선도를 이용한 하중 비전달형 십자 필렛 용접조인트의 피로예측)

  • Kwak, Si-Young
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.49-54
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    • 2015
  • Welding process is of importance to assemble products or structures, but also the process is structural weakness due to stress concentration in welding joint. The fatigue design of welded joint requires time & labor consuming fatigue test because the fatigue life is various according to the depth of joint, joint type and load type etc. In fatigue design codes, they guide to classify welding joints with their shape( BS7608, IIW Documents) and provide fatigue assessment information. In terms of numerical method for fatigue analysis, it is also difficult to decide the stress peak in joint because of mesh sensitivity which means that stress value is varies with element type or size on stress concentration zone. Hot-spot method is used generally, but Battelle of United States proposed Master S-N Curve based on structural stresses converted by mechanical equilibrium theory. In this research, we extracted master S-N curve from Battelle's fatigue test DB including test data of various welding joints to apply on Non-Load-Carrying cruciform Joint. Comparing fatigue results between the case of using normal stress and case of structural stress cor the cruciform Joint, The suggested Battelle method showed successive results.

Transmission of ultrasonic guided wave for damage detection in welded steel plate structures

  • Liu, Xinpei;Uy, Brian;Mukherjee, Abhijit
    • Steel and Composite Structures
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    • v.33 no.3
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    • pp.445-461
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    • 2019
  • The ultrasonic guided wave-based technique has become one of the most promising methods in non-destructive evaluation and structural health monitoring, because of its advantages of large area inspection, evaluating inaccessible areas on the structure and high sensitivity to small damage. To further advance the development of damage detection technologies using ultrasonic guided waves for the inspection of welded components in structures, the transmission characteristics of the ultrasonic guided waves propagating through welded joints with various types of defects or damage in steel plates are studied and presented in this paper. A three-dimensional (3D) finite element (FE) model considering the different material properties of the mild steel, high strength steel and austenitic stainless steel plates and their corresponding welded joints as well as the interaction condition of the steel plate and welded joint, is developed. The FE model is validated against analytical solutions and experimental results reported in the literature and is demonstrated to be capable of providing a reliable prediction on the features of ultrasonic guided wave propagating through steel plates with welded joints and interacting with defects. Mode conversion and scattering analysis of guided waves transmitted through the different types of weld defects in steel plates are performed by using the validated FE model. Parametric studies are undertaken to elucidate the effects of several basic parameters for various types of weld defects on the transmission performance of guided waves. The findings of this research can provide a better understanding of the transmission behaviour of ultrasonic guided waves propagating through welded joints with defects. The method could be used for improving the performance of guided wave damage detection methods.