• Earthquakes and Structures
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• v.14 no.2
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• pp.167-178
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• 2018

A roller compacted concrete (RCC) dam should be analyzed under seismic ground motions for different conditions such as empty reservoir and full reservoir conditions. This study presents three-dimensional earthquake response and performance of a RCC dam considering materially non-linearity. For this purpose, Cine RCC dam constructed in Aydın, Turkey, is selected in applications. The three-dimensional finite element model of Cine RCC dam is obtained using ANSYS software. The Drucker-Prager material model is considered in the materially nonlinear time history analyses for concrete and foundation rock. Furthermore, hydrodynamic effect was investigated in linear and non-linear dynamic analyses. Researchers observe that how the tensile and compressive stresses change by hydrodynamic pressure effect. The hydrodynamic pressure of the reservoir water is modeled with the fluid finite elements based on the Lagrangian approach. In this study, dam body and foundation are modeled with welded contact. The displacements and principle stress components obtained from the linear and non-linear analyses with and without reservoir water are compared each other. Principle stresses during earthquake were obtained at the most critical point in the upstream face of dam body. Besides, the change of displacements and stresses by crest length were investigated. Moreover demand-capacity ratio criteria were also studied under linear dynamic and nonlinear analysis. Earthquake performance analyses were carried out for different cases and evaluated. According to linear and nonlinear analysis, hydrodynamic water effect is obvious in full reservoir situation. On the other hand, higher tensile stresses were observed in linear analyses and then non-linear analyses were performed and compared with each other.

• Journal of Technologic Dentistry
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• v.30 no.1
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• pp.131-139
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• 2008

It's very important to find the most appropriate adhesion technique available, taking into consideration factors such as biocompatibility, non-corrosiveness, mechanical stability, etc. Laser welding is the best choice you can make because from a mechanical viewpoint, a laser welded surface has better particle structure than does a casted particle structure. Furthermore, it requires no additional material and the same metal alloy which is used when casting can be used. Therefore, the resulting mixture will consist of a single alloy, instead of utilizing different alloy combinations. Another benefit is the low economic cost. The most beneficial aspects of laser welding is that it is biologicallly friendlly, doesn't require soldering, can fuse different metal alloys together, and can weld on heat-sensitive spots(E.g. around resin or ceramic). A consistent strong pulse is possible. This technique is capable of welding on master models and creates accurate welds. It is capable of due to its stronger, non-corrosive microscope, which allows 25times magnification during the soldering process. This is possible because of its high stability from the tiny particle structure.

• Journal of Welding and Joining
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• v.32 no.5
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• pp.50-57
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• 2014

Friction Stir Welding (FSW) is a complex process with several mutually interdependent parameters. A slight difference from known settings may lead to imperfections in the stirred zone. These inhomogeneities affect on the mechanical properties of the FSWed joints. In order to prevent the failure of the welded joint it is necessary to detect the most critical defects non-destructive. Especially critical defects are wormhole and lack of penetration (LOP), because of the difficulty of detection. Online thermography is used process-accompanying for defect detecting. A thermographic camera with a fixed position relating to the welding tool measures the heating-up and the cool down of the welding process. Lap joints with sound weld seam surfaces are manufactured and monitored. Different methods of evaluation of heat distribution and intensity profiles are introduced. It can be demonstrated, that it is possible to detect wormhole and lack of penetration as well as surface defects by analyzing the welding and the cooling process of friction stir welding by passive online thermography measurement. Effects of these defects on mechanical properties are shown by tensile testing.

• Steel and Composite Structures
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• v.22 no.5
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• pp.1163-1192
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• 2016

This paper presents the cost optimization of a composite I beam floor system, designed to be made from a reinforced concrete slab and steel I sections. The optimization was performed by the mixed-integer non-linear programming (MINLP) approach. For this purpose, a number of different optimization models were developed that enable different design possibilities such as welded or standard steel I sections, plastic or elastic cross-section resistances, and different positions of the neutral axes. An accurate economic objective function of the self-manufacturing costs was developed and subjected to design, resistance and deflection (in)equality constraints. Dimensioning constraints were defined in accordance with Eurocode 4. The Modified Outer-Approximation/Equality-Relaxation (OA/ER) algorithm was applied together with a two-phase MINLP strategy. A numerical example of the optimization of a composite I beam floor system, as presented at the end of this paper, demonstrates the applicability of the proposed approach. The optimal result includes the minimal produced costs of the structure, the optimal concrete and steel strengths, and dimensions.

• Structural Engineering and Mechanics
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• v.54 no.6
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• pp.1267-1281
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• 2015

Carbon steel plate girders have been used on a large scale in the building industry. Nowadays, Lean Duplex Stainless Steel (LDSS) plate girders are gaining popularity as they possess greater strength and are more impervious to corrosion than those that are constructed from carbon steel. Regardless of their popularity, there is very limited information with regards to their shear behavior. In this paper, the non-linear finite element analysis was employed to investigate the shear behavior of LDSS plate girders. Parameters considered were the web thickness, the flange width, and the girders aspect ratio. The analysis revealed that although the shear behavior of the LDSS girders was no different from that of carbon steel plate girders, it had obviously been affected by the non-linearity of the material. Furthermore, the selected parameters were found to pronounce effect on the shear capacity of the LDSS girders. That is, the shear capacity increased considerably with web thickness, and increased slightly with flange width. However, it was reduced as the aspect ratio increased. Comparisons between the finite element analysis failure loads and those predicted by the current European Code of Practice revealed that the latter underestimated the shear strength of the LDSS plate girders.

• Journal of the Korean Society for Nondestructive Testing
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• v.36 no.4
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• pp.288-294
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• 2016

This paper aims to compare the ability to detect notch defects existing in the plate and welded area using a flexible ECA (eddy current array) probe with OmniScan MX and MS-5800E. The characteristics of signals with various frequencies and lift-offs were also compared. As a result, when signals of frequencies 500, 1000, and 1500 kHz were used, the amplitude of the signal increased, as the depth of the notch increased, but reduced linearly in accordance with the lift-off variation. In addition, the detection sensitivity of the weld defect was found to be closely related to the contact surface of the probe and specimen. In this paper, it was demonstrated that the detection sensitivity was excellent when the contact surface of the probe and the specimen was sufficient, but it was poor when the contact surface was insufficient.

• Corrosion Science and Technology
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• v.17 no.3
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• pp.109-115
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• 2018

Electrical Resistance Welding (ERW) on a longitudinal seam-welded pipe has been extensively used in oil and gas pipelines. It is well known that the weld zone commonly suffers from grooving corrosion in ERW pipes. In this paper, the grooving corrosion performances of API X65 grade non-sour service (steel-A) and API X70 grade sour gas resistant (steel-B) steel electrical resistance welding pipelines were evaluated. The microstructure of the bondline is composed of coarse polygonal ferrite grains and several elongated pearlites. The elongated pattern is mainly concentrated in the center of the welded area. The grooving corrosion test and electrochemical polarization test were conducted to study the corrosion behavior of the given materials. A V-shaped corrosion groove was found at the center of the fusion zone in both the steel-A and steel-B ERW pipes, as the corrosion rate of the bondlines is higher than that of the base metal. Furthermore, the higher volume fraction of pearlite at the bondline was responsible for the higher corrosion rate at the bondline of both types of steel.

• Steel and Composite Structures
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• v.19 no.6
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• pp.1403-1419
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• 2015

When precast concrete infill panels are connected to steel frames at discrete locations, interaction at the structural interface is neither complete nor absent. The contribution of precast concrete infill panels to the lateral stiffness and strength of steel frames can be significant depending on the quality, quantity and location of the discrete interface connections. This paper presents preliminary experimental and finite element results of an investigation into the composite behaviour of a square steel frame with a precast concrete infill panel subject to lateral loading. The panel is connected at the corners to the ends of the top and bottom beams. The Frame-to-Panel-Connection, FPC4 between steel beam and concrete panel consists of two parts. A T-section with five achor bars welded to the top of the flange is cast in at the panel corner at a forty five degree angle. The triangularly shaped web of the T-section is reinforced against local buckling with a stiffener plate. The second part consists of a triangular gusset plate which is welded to the beam flange. Two bolts acting in shear connect the gusset plate to the web of the T-section. This way the connection can act in tension or compression. Experimental pull-out tests on individual connections allowed their load deflection characteristics to be established. A full scale experiment was performed on a one-storey one-bay 3 by 3 m infilled frame structure which was horizontally loaded at the top. With the characteristics of the frame-to-panel connections obtained from the experiments on individual connections, finite element analyses were performed on the infilled frame structures taking geometric and material non-linear behaviour of the structural components into account. The finite element model yields reasonably accurate results. This allows the model to be used for further parametric studies.

• Journal of Welding and Joining
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• v.26 no.4
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• pp.79-84
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• 2008

Use of sheet metal structure is increased in various fields such as automobile, aerospace and communication equipment industry. When this structure is welded, welding distortion is generated due to the non-uniformity of temperature distribution. Recently welding distortion becomes a matter of great importance in the structure manufacture industry because it deteriorates the product's quality by bringing about shape error. Accordingly many studies for solving the problems by controlling the welding distortion are being performed. However, it is difficult to remove all kinds of distortion by welding process, though various kinds of methods for reducing distortion are applied to production. Consequently, straightening process is operated if the high precision quality is requested after welding. The local heating method induces compression plastic deformation by thermal expansion in the heating stage and then leaves constriction of length direction in the cooling stage. Accordingly, in the case of sheet metal structure, straightening effect is expected by heating for the part of distortion. This study includes numerical analysis of straightening effect by the local heating method in distortion comes from production of welded sheet metal structure. Particularly straightening effect followed by dimensions of heating area is analyzed according to the numerical analysis. The numerical analysis is performed by constructing 3-dimensional finite element model for 0.4mm stainless steel-sheet metal. Results of this study confirm that straightening effect changes as heating area increases and the optimum value of heating area that proves the maximum straightening effect exists.

• Journal of the Society of Naval Architects of Korea
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• v.48 no.1
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• pp.76-83
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• 2011

FCAW(Flux Cored Arc Welding) is a widely used welding method in shipbuilding. It also conducts WPS(Welding Procedure Specification) requested by the classification variations of the factors which affect the quality on the welded area such as thickness of base metal, type of welding wire and shielding gas etc. which has to be satisfied. CO2 is commonly used as a shielding gas for FCAW due to the economic point of view. The amount of shielding gas is stated when classification certify WPS. However, the shielding gas is unnecessarily used at the shipyard leaning only on the welder's experience as there are classification standards for using the shielding gas. It causes production cost to rise. Also recently, CO2 is a main contributor for global warming, and large amounts of CO2 are discharged into the atmosphere during shipbuilding processes without any filtration. Therefore it was confirmed by the security of the welded area as a result of conducting the destructive and non-destructive tests with setting up the factors and the standards by using the Taguchi method. Then the FCAW shielding gas's amounts were calculated precisely when assembling a ship. It will be applied to cost reduction and prevention of environmental pollution at the shipyard.