• Title/Summary/Keyword: non-welded

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Evaluation of Reliability for Welded thick steel joint (후판 강용접부의 신뢰성 평가)

  • 최원두;이영호;길두송;박상기
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.327-329
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    • 2004
  • Reliability evaluation of the welded structure for industrial structures/facilities such as power plant and petro-chemical refinery facilities is very important, and especially the reliability diagnosis of the structure is based on the exact evaluation of materials properties. But, the conventional Pre-Qualification test had the difficulty of evaluating the real material properties in the field because the test was made on the specimen with the simulated welding for the in-field welding condition. Therefore, a continuous indentation technique was proposed for simple and non-destructive testing of in-field structures and for selective testing of local range such as heat affected zone and weldment.

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Stamping of Side Panel Using the Tailored Blank (Tailored Blank를 이용한 Side Panel 성형)

  • 권재욱;명노훈;백승엽;인정제;이경돈;유순영;이영국
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.102-109
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    • 1998
  • In this study, the side panels were developed using the laser-welded Tailored Blanks (TB) with both the same thickness and the different thickness. At first, the formability of the same thickness T.B was investigated to be compared with one of the non welded panel with respect to weldline movements and strain distribution on blank during the stamping. Based on these results, we selected candidates of T.B with different thickness for stamping experiments. That is, we determined the weld line positions and the die step. Then we made some stamping tryouts with selected types of blank designs to investigate the formability of T.B with different thickness. During the tryouts, the wrinkles were found in the a-pillar lower region which is under the deformation mode of the shrink flange. In the b-pillar region, the fractures were found also, these defects have been reduced and corrected by controlling the blank design and the die faces and process pamameters.

Experimental investigation of retrofitted shear walls reinforced with welded wire mesh fabric

  • Yuksel, Suleyman B.
    • Structural Engineering and Mechanics
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    • v.70 no.2
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    • pp.133-141
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    • 2019
  • The aim of the present paper is to present the cyclic behavior of strengthened reinforced concrete shear wall test specimen, which was reinforced with cold drawn welded wire mesh fabric. Two reinforced concrete shear wall specimens have been tested in the present study. The walls were tested under reversed cyclic loading with loading applied near the tip of the walls. The control wall is tested in its original state to serve as a baseline for the evaluation of the repair and strengthening techniques. The two test specimens include a control wall and a repaired wall. The control wall test specimen was designed and detailed to simulate non-ductile reinforced concrete shear walls that do not meet the modern seismic provisions. The response of the original wall was associated with the brittle failure. The control shear wall was repaired by addition of the reinforcements and the concrete and then it was reloaded. The effectiveness of the repair technique was investigated. Test results indicate that there can be a near full restoration of the walls' strength. The data from this test, augmenting other data available in the literature, will be useful in calibrating improved analytical methods as they are developed.

Comparative analysis on mechanical properties of gold and Co-Cr dental alloys due to joining methods (이종금속간의 결합방법에 따른 결합강도에 관한 비교 연구)

  • Park, Seong-Kyu;Choi, Boo-Byung;Kwon, Kung-Rock
    • Journal of Dental Rehabilitation and Applied Science
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    • v.19 no.2
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    • pp.75-86
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    • 2003
  • The purpose of this study was to evaluate their mechanical properties after laser-welding or soldering of precious and non-precious dental alloys. For this study, 30 Co-Cr alloy specimens, 15 gold alloy specimens, 15 palladium alloy specimens were casted and seperated on the middle area. 15 sperated Co-Cr specimens and 15 seperated gold alloy specimens were laser welded (GW Group). 15 sperated Co-Cr specimens and 15 sperated gold alloy specimens were soldered by coventional soldering method (GS Group). 15 sperated Co-Cr specimens and 15 seperated palladium alloy specimens were laser welded (PW Group). 15 sperated Co-Cr specimens and 15 sperated palladium alloy specimens were soldered by coventional soldering method (PS Group). Tensile strength, 0.2% yield strength, % elongation were recorded in nine specimens of each group. Bending strength were record in six specimens of each group. These data for four groups were subjected to a two-way analysis of variance(ANOVA). The fracture locations, fractured surfaces were examined by SEM(scanning electron microscope). The results were as following: 1) In the same alloy combination, the tensile strength and 0.2% yield strength and of the laser welded group with same metal combination were significantly less than soldered groups(p<0.05). 2) In the combination of Co-Cr/Palladium, the bending strength of laser welded group were significantly less than that of soldered groups(p<0.05). In the combination of Co-Cr/Gold, the bending strength of laser welded group were significantly higher than that of soldered groups(p<0.05). 3) In the same method of joint, the tensile strength and 0.2% yield strength and bending strength of the Co-Cr/gold were significantly higher than Co-Cr/palladium(p<0.05). 4) There was no significantly statistical difference between each group in the % elongation(p>0.05). 5) The fracture of the laser welded specimens occured in the welding area and a large void was observed at the center of the fracture surface. 6) The fracture of the soldered specimens occured also inthe soldered area and many porpsities were showed at the fracture sites.

A Study on Fatigue Design Automation of Plug- and Ring-type Gas-welded Joints of STS301L Taking Welded Residual Stress into Account (용접잔류응력을 고려한 STS301L 플러그 및 링 용접부의 피로설계 자동화에 관한 연구)

  • Baek, Seung-Yeb;Yun, Ki-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1137-1143
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    • 2010
  • This paper presents a fatigue design method for plug- and ring-type gas-welded joints, which takes into account the effects of welding residual stress. To develop this method, we simulated the gas-welding process by performing nonlinear finite element analysis (FEA) To validate the FEA results, numerically calculated residual stresses in the gas welds were then compared with experimental results obtained by the hole-drilling method. To evaluate the fatigue strength of plug- and ring-type gas-welded joints influenced by welding residual stresses, the use of stress amplitude $(\sigma_a)_R$, which includes the welding residual stress in gas welds, is proposed $(\sigma_a)_R$ on the basis of a modified Goodman equation that includes the residual stress effects. Using the stress amplitude $(\sigma_a)_R$ at the hot spot point of gas weld, the relations obtained as the fatigue test results for plug and ring type gas welded joints having various dimensions and shapes were systematically rearranged to obtain the $(\sigma_a)_R-N_f$ relationship. It was found that more systematic and accurate evaluation of the fatigue strength of plug- and ring-type gas-welded joints can be achieved by using $(\sigma_a)_R$.

An Effect of TIG Dressing on Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints (TIG처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Jung, Young Hwa;Kyung, Kab Soo;Hong, Sung Wook;Kim, Ik Gyeom;Nam, Wang Hyone
    • Journal of Korean Society of Steel Construction
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    • v.12 no.5 s.48
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    • pp.617-628
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    • 2000
  • In this study, the 4-point bending test has been performed in order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strength of as-welded specimens has been satisfied the grade of fatigue strength prescribed in specifications of domestics and AASHTO & JSSC, and fatigue strength at $2{\times}106cycles$ of TIG-dressing specimens has been increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks have been occurred at several points, where the radius of curvature and flank angle in the weld bead toes are low, and grown as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has been closely related to the flank angel and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has been largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

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Comparison of Non-Destructive Testing Images using $^{192}Ir$ and $^{75}Se$ with Computed Radiography System (Computed Radiography 시스템에 $^{192}Ir$$^{75}Se$ 동위원소를 적용하여 촬영한 비파괴검사 영상 비교)

  • Kang, Sang-Mook;Chol, Chang-Il;Lee, Seung-Kyu;Park, Sang-Ki;Kim, Yong-Kyun
    • Journal of Radiation Protection and Research
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    • v.35 no.1
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    • pp.26-33
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    • 2010
  • A computed Radiography (CR) system by use of reusable Image Plate (IP) offers a convenient and reliable way to replace a conventional film-screen system for NDT (non-destructive testing) field. The quality of a radiography to detect a defect of welded objects depends on the procedure embracing several factors such as measurement conditions, image plate type/class, radiation energy, radiation type, and source to image plate distance. Also, the ability of images to detect a flaw reduces with increasing object thickness. In the study, the properties of gamma ray source were summarized for NDT field and inspection images of CR image system manufactured by FUJI were acquired using $^{75}Se$ and $^{192}Ir$ with welded objects. We analyzed the gray scale of hole defect image by using XCAP image processing program and calculated the image contrast and SNR in definition. Also the sesitivities of image quality indicator(IQI) were calculated for hot and cooling tube image of $^{75}Se$ and $^{192}Ir$.

Laser-Ultrasonics Application for Non-Contact and Non-destructive Evaluation of Structure (구조물의 비접촉 비파괴 검사를 위한 레이저 초음파법 적용)

  • Kim Jae-Yeal;Song Kyung-Seok;Yang Dong-Jo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.49-54
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    • 2005
  • Measuring defects on the inside and on the surface of a steel structure is very important technology in order to predict the life span of the structure. In particular, a place with a high probability that it may contain defects is a welded part and it is very important to check defects in the part, absence/presence of non-uniform substances, its shape, and the location. Many non-destructive tests can be applied, but the ultrasonic flow detection test is widely used with some advantages. The ultrasonic flow detection test, however, cannot be applied when there is a problem by a contact medium between PZT and a specimen, in case of a small and complicated shape or a moving object or when the specimen is hot. In this study, to solve the problems of the contact ultrasonic flow detection test, the non-contact ultrasonic flow detection test for sending/receiving ultrasonic waves using lasers was described. I intended to develop a non-destructive detection system applying the laser application ultrasonic test to a steel structure by detecting the defects inside of and on the surface of the specimen.

Directivity Analysis of Ultrasonic Wave Reflected from the Artificial Defect in Simulated Butt Welded Joint (가상 용접부내의 결함으로부터 반사된 초음파의 지향성 해석)

  • Nam, Young-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.378-385
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    • 1995
  • The ultrasonic non-destructive testing uses the directivity of the ultrasonic pulse wave which propagates in one direction. The directivity is expressed as the relationship between the propagate direction and its sound pressure. The directivity of ultrasonic wave is closely related to determination of probe arrangement, testing sensitivity, scanning pitch and defect location and characterization. The paper measured the directivity of shear wave, which reflected from artificial defect located in weld metal zone in butt welded joint similar model made of pyrex glass by using visualization method. 2 MHz and 4 MHz angle probes were used to measure the directivity of reflection wave at the artificial defect. The directivity of shear waves reflected from the defect was different according to the probe position and the shape of butt welded joint. The difference of directivity of reflection wave was existed between 2 MHz and 4 MHz angle probes. The angle of reflection wave became equal to angle of incidence as increase of the height of excess metal.

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Identification of Flaw Signals Using Deconvolution in Angle Beam Ultrasonic Testing of Welded Joints (용접부 초음파 사각 탐상에서 디컨볼루션을 이용한 균열신호와 기하학적 반사신호의 식별)

  • Song, Sung-Jin;Kim, Jun-Young;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.422-429
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    • 2002
  • The identification of ultrasonic flaw signals is a truly difficult task in the angle beam testing of welded joints due to non-relevant signals from the geometric reflectors such as weld roots and counter bores. This paper describes a new approach called "technique for identification of flaw signal using deconvolution(TIFD)" in order to identify the flaw signals in such a problematic situation. The concept of similarity function based on the deconvolution is introduced in the proposed approach. The "reference" signals from both flaws and geometric reflectors and test signals are acquired and normalized. The similarity functions are obtained by deconvolution of test signals with reference signals. The flaw signals could be identified by the patterns of similarity function. The initiative results show great potential of TIFD to distinguish notch comer signals from the geometric reflections.