• Journal of Korea Foundry Society
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• v.43 no.1
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• pp.3-10
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• 2023

This study was conducted to develop technology that can detect stomatal defects inside nonferrous metal products that may occur during die casting processes. Through this research, we intend to detect possible pores in the products in advance, block the distribution of defective products, and contribute to reducing possible losses due to damage to distributed products.

• Resources Recycling
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• v.21 no.4
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• pp.53-59
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• 2012

In this study, behaviors of removing Sb and Pb by oxidation of molten Bi-Pb-Sb alloy which is a by-product of non-ferrous smelting process was investigated. The molten alloy was oxidized at 1173 K by bubbling $N_2+O_2$ gas through a submerged nozzle. The Sb was removed and recovered as mixed phase of $Sb_2O_3$ and metal Sb. In the case of bubbling $N_2+O_2$ gas into molten Bi-Pb alloy at 923 K, Pb was oxidized and removed to slag. But Bi could not be refined due to simultaneous oxidization of Bi with Pb.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.2 no.1
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• pp.57-62
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• 2003

Machining technique for optical crystals with single point diamond turning tool is reported in tills paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. SPDT has been widely used in manufacturing optical reflectors of non-ferrous metals such as aluminum and copper which are easy to be machined for their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result, the cutting force is steady, the cutting force range is 0.05-0.08N. The surface roughness is good when spindle is above 1400rpm, and feed rate is small. The influence of depth of cut is very small.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.775-778
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• 2000

Single point diamond turning technique fur optical crystals is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. SPDT has been widely used in manufacturing optical reflectors of non-ferrous metals such as aluminum and copper which are easy to be machined for their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of cur research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result, the cutting force is steady, the cutting force range is 0.05-0.08N. The surface roughness is good when spindle is above 1400rpm. and feed rate is small. The influence of depth of cut is very small.

• Journal of Korean Society for Atmospheric Environment
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• v.25 no.2
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• pp.99-107
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• 2009

This paper reviews the current status of mercury research on exposure and contamination, mercury emissions, emission limits and control technologies, long-range transport and deposition research, and mercury management policy in Korea. According to a monitoring of the Ministry of Environment and the Ministry of Health and Welfare, blood mercury levels among Koreans are $5{\sim}8$ times higher than those of U.S. and Germany. The most dominant source of exposure to mercury is through dietary intake. Emissions of mercury from coal-fired power plants are estimated 8.93 ton/year in 2004. Emissions of mercury from other important sources, such as waste incineration, steel and cement manufacturing and non-ferrous metal smelting operations are to be further investigated. A study on long-range transport of mercury suggests that the dry deposition flux over the Yellow Sea was much greater than those for other oceans. As a whole, the amounts of wet depositions of nitrogen and sulfur were 1.9 and 1.5 times larger than the amounts of dry depositions in each species, respectively. Substantial influence from China caused by high emissions in East China and westerly wind was possibly suggested. However, the influence from nitrogen emission in Korea was also confirmed. Korean Government has already adopted stringent emission limits on mercury for incinerators and boilers in 2005. However, emission limits for coal-fired power plants and non-ferrous metal smelters are rather relaxed. As the above mentioned two sources can be two most important sources of mercury emissions, control strategy for those sources are to be considered.

• Economic and Environmental Geology
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• v.55 no.4
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• pp.339-352
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• 2022

As environmental criteria items are increased or strengthened, cases of heavy metal contamination by geogenic origin are increasing, and the need to distinguish between natural and anthropogenic origins in soil or groundwater exceeding the standard is increasing. In this study, geochemical occurrences of geogenic heavy metals were identified through statistical processing of the national geochemical map data and evaluation of geochemical characteristics of regions with high geoaccumulation indices. Cobalt, Cr, Cu, Ni, Pb, V, and Zn were targeted for which the national geochemical maps were prepared, and Co, Cr, Ni, and V derived from ultrabasic or ultramafic rocks were classified as factor 1. Copper, Pb and Zn of non-ferrous sulfide origin were classified as factor 2. In particular, enrichment of heavy metals by factor 1 occurs mainly in the serpentine distribution areas of the Chungcheong region, and there is a risk of contamination in neighboring areas. In the case of factor 2, geogenic occurrence is concerned not only in non-ferrous metal mineralization areas such as Taebacksan and Gyeongnam mineralization zones, but also in Au-Ag mineralization areas distributed nationwide.

• Resources Recycling
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• v.20 no.6
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• pp.3-18
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• 2011

In order to review the recycling status of urban mine resources in Korea, metal consumption, metal stock reserves and metal scraps and wastes such as iron scrap, end of life vehicles(ELV), E-waste were surveyed. In making up the list of the metal consumption, the statistical data from the Korea Non-Ferrous Association, the Korea Iron and Steel Association, the HS code of Korea Custom Service, the symposium and the related companies were collected. Finally, "Principle uses and recycling potential of metals in the periodic table" by T.E.Graedel was introduced. This paper suggested the key point for development of urban mine resources.

• Design & Manufacturing
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• v.14 no.4
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• pp.52-57
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• 2020

In this study attempted to prevent defects due to blow holes among defects of sand casting products. It was intended to reduce the defect rate by reducing the blow hole of the inner surface. Currently, expectations and requirements for the quality level of non-ferrous aluminum casting in the casting industry are increasing. In addition, the shape is complex and the shrinkage precision is required. Among them, the test prototype is expensive to manufacture the mold, and the production time is also long, and the product is manufactured by sand casting. At this time, the highest defect rates are defects caused by shrinkage defects, surface defects, and blow holes.. At this study, the manufacturing time was shortened by using the shape of the fluid movement path in advance. Also, it is possible to reduce defects due to blow holes.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1998.04a
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• pp.321-327
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• 1998

This paper presented a case study on the application of on-line wear monitoring technique to a high duty air-turbo-compressor system. Main objects monitored were a gear unit and metal bearings, both shown frequent troubles due to the severe operation conditions at heavy dynamic load. The air-turbo-compressor system needs secure condition monitoring because it is one of the main utilities in steel making industry. Temperature and vibration characteristics have been mainly on-line monitored in this system for a predictive maintenance; however, it has been shown that they are not fairly good enough to give an early warning prior to the machine failure. In this work, an on-line Opto Magnetic Detector(OMD) was implemented for an on-line wear monitoring, which quantitatively measured the contamination level of both ferrous and non-ferrous wear particles by detecting the change in optical density of used oil. Results showed that the application of on-line OMD system was satisfactory in diagnosis of the machine system.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.1
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• pp.95-102
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• 2021

Analysis of the fracture surface is one of the most important methods for determining the cause of equipment structural failure. Whether structural failure is caused by impact or fatigue is necessary information in industrial fields. For ferrous and non-ferrous metal materials, two fracture phenomena are generated on the fracture surface: ductile and brittle fractures. In this study, machine learning predicts whether the fracture is based on ductile or brittle when structurural failure is caused by impact. The K-means algorithm calculates this ratio by clustering the brittle and ductile fracture data from a photograph of the impact fracture surface, unlike the existing method, which calculates the fracture surface ratio by comparison with the grid type or the reference fracture surface shape.