• Title/Summary/Keyword: non-destructive test(NDT)

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The Study on the Material Evaluation and Development of Nondestructive Inspection System Using Laser Guided Ultrasonics (레이저 유도 초음파를 이용한 재료평가 및 비파괴 검사 시스템 개발에 관한 연구)

  • 김재열;송경석;김창현;김유홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.263-268
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    • 2004
  • In the present study, a Nd;YAG Laser (pulse type) was used to emit ultrasonic signals to a test material. In addition, a total ultrasonic investigation system was designed by adopting a Fabry-Perot interferometer, which receives ultrasonic signals without any contact. For non-destructive test SM45C, which contains some flaws was used as a test material. Because it is easy to align light beam in receiver, and the length of the light beam does not change much even if convex mirror leans towards one side, confocal Fabry-Perot interferometer, which has stable frequency, and PI control are used to correct interfered and unstable signals from temperature, fluctuation and time shift of laser frequency. Stable signals are always obtained by the feedback of PI circuit signals in the confocal Fabry-Perot interferometer. The type, size and position of flaws inside the test material were examined by achieving the stabilization of an interferometer. This study presented a useful method, which could quantitatively investigate the fault of objects by using a Fabry-Perot interferometer.

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Energy Spectrum Analysis between Single and Dual Energy Source X-ray Imaging for PCB Non-destructive Test (PCB 비파괴 검사에 있어서 단일 에너지 소스와 이중 에너지 소스의 영상비교를 위한 엑스선 스펙트럼 분석)

  • Kim, Myungsoo;Kim, Giyoon;Lee, Minju;Kang, Dong-uk;Lee, Daehee;Park, Kyeongjin;Kim, Yewon;Kim, Chankyu;Kim, Hyoungtaek;Cho, Gyuseong
    • Journal of Radiation Industry
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    • v.9 no.3
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    • pp.153-159
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    • 2015
  • Reliability of printed circuit board (PCB), which is based on high integrated circuit technology, is having been important because of development of electric and self-driving car. In order to answer these demand, automated X-ray inspection (AXI) is best solution for PCB non-destructive test. PCB is consist of plastic, copper, and, lead, which have low to high Z-number materials. By using dual energy X-ray imaging, these materials can be inspected accurately and efficiently. Dual energy X-ray imaging, that have the advantage of separating materials, however, need some solution such as energy separation method and enhancing efficiency because PCB has materials that has wide range of Z-number. In this work, we found out several things by analysis of X-ray energy spectrum. Separating between lead and combination of plastic and copper is only possible with energy range not dose. On the other hand, separating between plastic and copper is only with dose not energy range. Moreover the copper filter of high energy part of dual X-ray imaging and 50 kVp of low energy part of dual X-ray imaging is best for efficiency.

Application of Acoustic Emission Technique for Bridge Cable Monitoring (교량 케이블 적용 강연선 모니터링을 위한 음향방출 기법 검토)

  • Kim, Ga-Young;Seo, Dong-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.4
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    • pp.121-125
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    • 2018
  • This paper presents the assessment of 7-wire strand monitoring using acoustic emission technique for bridges. 7-wire strand is widely used construction materials to provide additional tensile force to bridges. PSC (PreStressed Concrete) bridge and cable-stayed bridge are representatives for such cases. However, as the bridge aging progresses recently, corrosion problems of strand are emerging. For this reason, various NDT (Non-Destructive Test) methods for cable inspection are being studied and applied to the field. One of the NDT methods, acoustic emission technique, is known as an effective technique to detect cable damage and breakage. In this study, to evaluate the applicability of acoustic emission technique to bridges, acoustic emission signals according to damage of the strand were acquired and analyzed by tensile test. Moreover, The optimal AE sensor type was selected for field application. As a result, it is considered that the acoustic emission technique will be able to detect corrosion breakage and signs of rupture.

Thermal Behavior Variations in Coating Thickness Using Pulse Phase Thermography

  • Ranjit, Shrestha;Chung, Yoonjae;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.259-265
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    • 2016
  • This paper presents a study on the use of pulsed phase thermography in the measurement of thermal barrier coating thickness with a numerical simulation. A multilayer heat transfer model was ussed to analyze the surface temperature response acquired from one-sided pulsed thermal imaging. The test sample comprised four layers: the metal substrate, bond coat, thermally grown oxide and the top coat. The finite element software, ANSYS, was used to model and predict the temperature distribution in the test sample under an imposed heat flux on the exterior of the TBC. The phase image was computed with the use of the software MATLAB and Thermofit Pro using a Fourier transform. The relationship between the coating thickness and the corresponding phase angle was then established with the coating thickness being expressed as a function of the phase angle. The method is successfully applied to measure the coating thickness that varied from 0.25 mm to 1.5 mm.

Utilization of a Microphone to Acquire Mobility in Seismic Testing (탄성파시험의 이동성 확보를 위한 마이크로폰 센서의 활용)

  • Joh, Sung-Ho;Ramli, Bukhari;Rahman, Norinah Abd
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1509-1521
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    • 2013
  • Social demand for the stability of structures lead to the development of the technology to accomplish it. The non-destructive seismic technique, which is able to assess structural integrity of infrastructures, belongs to this category. Seismic technique is focused on the measurement of seismic velocity propagating through the material, and has to utilize sensors coupled to material surface, which does not allow the testing to be performed on the fly. In this paper, a general vocal microphone, which works as a non-contact sensor, was adopted to facilitate seismic testing with mobility and efficiency improved. The target of using microphones was oriented toward quality assessment of compacted subgrade, stiffness evaluation and health monitoring of concrete structures. Experimental parametric study and field applications were performed to investigate reliability and efficiency of microphones. Finally, the optimal test configuration of microphones was suggested for resonance tests and surface-wave tests.

Integrity evaluation of rock bolt grouting using ultrasonic transmission technique (초음파 투과법을 이용한 록볼트 그라우팅의 건전도 평가)

  • Han, Shin-In;Lee, Jong-Sub;Lee, Yong-Jun;Nam, Seok-Woo;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.9 no.1
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    • pp.75-82
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    • 2007
  • As one of the main support systems, rock bolts play a crucial role in the reinforcement of tunnels. Numerical and experimental studies using a transmission method of ultrasonic guided waves are performed to evaluate the integrity of rock bolts encapsulated by grouting paste. Numerical simulations using "DISPERSE" are carried out for the selection of the optimal experimental setup, i.e. non-destructive testing (NDT) system of the rock bolt. Based on results of the numerical simulation, the calculated frequency range for NDT testing is between 20kHz and 70kHz with the first longitudinal L(1) mode. Laboratory transmission tests are performed by attaching the piezo electric sensor at the tip of the rock bolt before embedding. Both of analytical and experimental results show that the amplitude of signals as well as the wave velocity increases with increase in the defect ratio of grouting paste. The defect in grouting paste means that the space around the rock bolt is not fully filled with the grouting paste. Experimental results also show that the increase of the wave velocity is more sensitive to the defect ratio increase than that of the amplitude. This study demonstrates that the transmission technique of ultrasonic guided waves may be a valuable tool in the evaluation of the rock bolt integrity.

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Prediction model of resistivity and compressive strength of waste LCD glass concrete

  • Wang, Chien-Chih
    • Computers and Concrete
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    • v.19 no.5
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    • pp.467-475
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    • 2017
  • The purpose of this study is to establish a prediction model for the electrical resistivity ($E_r$) of self-consolidating concrete by using waste LCD (liquid crystal display) glass as part of the fine aggregate and then, to analyze the results obtained from a series of laboratory tests. A hyperbolic function is used to perform nonlinear multivariate regression analysis of the electrical resistivity prediction model, with parameters such as water-binder ratio (w/b), curing age (t) and waste glass content (G). Furthermore, the relationship of compressive strength and electrical resistivity of waste LCD glass concrete is also found by a logarithm function, while compressive strength is evaluated by the electrical resistivity of non-destructive testing (NDT). According to relative regression analysis, the electrical resistivity and compressive strength prediction models are developed, and the results show that a good agreement is obtained using the proposed prediction models. From the comparison between the predicted analysis values and test results, the MAPE value of electrical resistivity is 17.0-18.2% and less than 20%, the MAPE value of compressive strength evaluated by $E_r$ is 5.9-10.6% and nearly less than 10%. Therefore, the prediction models established in this study have good predictive ability for electrical resistivity and compressive strength of waste LCD glass concrete. However, further study is needed in regard to applying the proposed prediction models to other ranges of mixture parameters.

Detection of Corrosion and Wall Thinning in Carbon Steel Pipe Covered With Insulation Using Pulsed Eddy Current

  • Park, Duck-Gun;Kishore, M.B.;Kim, J.Y.;Jacobs, L.J.;Lee, D.H.
    • Journal of Magnetics
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    • v.21 no.1
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    • pp.57-60
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    • 2016
  • Non Destructive Testing (NDT) methods that are capable of detecting the wall thinning and defects through insulation and cladding sheets are necessary. In this study we developed a Pulsed Eddy Current (PEC) system to detect wall thinning of ferro magnetic steel pipes covered with 95 mm thick fiber glass thermal insulator and shielded with aluminum plate of thickness 0.4 mm. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and a search coil sensor were used as a detecting element. In both the cases, the experimental data indicates a considerable change in the detected pulse corresponding to the change in sample thickness. The thickness of the tube was made to change such as 2.5 mm, 5 mm and 8 mm from the inner surface to simulate wall thinning. Fast Fourier Transform (FFT) was calculated using window approach and the results were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra.

Eddy Current Sensor Development for Offshore Pipeline NDT Inspection (해양파이프라인 비파괴검사를 위한 와전류 센서 개발)

  • Lee, Seul-Gi;Song, Sung-Jin
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

The Study on the Optimal NDT Method for the Explosion Damage Analysis for One-way RC Slabs (일방향 철근 콘크리트 슬래브의 폭발 피해 분석을 위한 최적의 비파괴검사법에 관한 연구)

  • Lee, Seoung-Jae;Oh, Tae-Keun;Park, Jong-Yil;Kim, Hie Sik
    • Journal of the Korean Society of Safety
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    • v.32 no.5
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    • pp.62-68
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    • 2017
  • It is necessary to analyze on the compressive strength among material properties of concrete for confirming damages of architectures due to large explosion. A non destructive test is known as the representative methods estimating compressive strength and ultrasonic pulse velocity, rebound hardness test are widely used because of their simplicity, convenience. But combined method supplementing two types is applied at now as they are affected by the characteristics of test specimen. In this research to check damages on the members of structure before and after explosion, the characteristics of compressive strength are compared and analyzed through a real explosion test prior to full scale structures. The test results showed that the larger the TNT powder and the shorter the distance, the greater the decrease in strength before and after the explosion and that the largest displacement and moment for the explosive load and the greatest decrease in the strength at the central part. Due to the surface condition and the thickness variation of the concrete specimens, the standard deviation value is the smallest in the combining method of fusion of the ultrasonic method and rebound hardness method. Thus, the combining method can be one of appropriate methods to evaluate the strength in the reinforced concrete structures damaged by the explosion.