• Title/Summary/Keyword: non-destructive and destructive tests

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Analysis of the Causes of Cracks in Rocket Propellant in Thermal Cycling Test (로켓탄 추진기관 온도반복시험 균열 원인분석)

  • Bak, Jin Man;Park, Soon Woo
    • Journal of Korean Society for Quality Management
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    • v.51 no.4
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    • pp.735-749
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    • 2023
  • Purpose: The purpose of this study is to derive solutions and prevent similar cases from occurring by analyzing the causes of cracks found in temperature cycling tests of rocket motor. Methods: By combining the results of the current state confirmation test, non-destructive test, domestic and foreign rocket motor comparison test, cutting test, and adhesion test according to the number of times to apply mold release agent, a Cause and Effect Diagram analysis was performed to derive the cause of cracks. Results: Through this study, 26 factors that could cause cracking in rocket motors during temperature cycling tests were identified. Through various additional test results, a total of five causes were identified, including chemical and structural design of the joint between the propellant and stress relief insert, omission of procedure in the manufacturing procedures, natural aging due to temperature, and load accumulation due to temperature changes. The fundamental cause was confirmed to be insufficient consideration of the release properties of the propellant and stress relief insert. Conclusion: During the design process, it was confirmed that this could be solved by structurally or chemically designing the insert so that it does not combine with the propellant, or by applying a mold release agent during the manufacturing process.

Estimation of Thickness of Concrete Structures using the Impact Echo Method and Ultrasonic Pulse Velocity Method

  • Hong, Seonguk;Lee, Yongtaeg;Kim, Seunghun;Lee, Changsik
    • Architectural research
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    • v.18 no.4
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    • pp.179-184
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    • 2016
  • The structure must be periodically checked and measures must be taken to prevent deterioration in building construction. From this point of view, a nondestructive test is essential to estimate whether the construction of buildings is proper, and whether the dimension of depositing concrete is consistent and without damage. This study estimated the thickness of the concrete component of construction framework using the ultrasonic velocity method and the impact echo method, in order to investigate reliability of the estimation of the thickness of normal strength concrete and high strength concrete, leading to the following conclusions. In the estimation of the thickness of the concrete structures, specimens of normal strength of 24MPa and specimens of high strength of 40MPa demonstrated an average error rate of 5.1% and 2.2%, respectively. The impact-echo method, one of the non-destructive tests, is verified as an efficient diagnostic technique. With this information, we will determine specific standards for the maintenance of structures, and the re-creation of lost building blueprints.

Properties of recycled green building materials applied in lightweight aggregate concrete

  • Wang, Her-Yung;Hsiao, Darn-Horng;Wang, Shi-Yang
    • Computers and Concrete
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    • v.10 no.2
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    • pp.95-104
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    • 2012
  • This study uses recycled green building materials based on a Taiwan-made recycled mineral admixture (including fly ash, slag, glass sand and rubber powder) as replacements for fine aggregates in concrete and tests the properties of the resulting mixtures. Fine aggregate contents of 5% and 10% were replaced by waste LCD glass sand and waste tire rubber powder, respectively. According to ACI concrete-mixture design, the above materials were mixed into lightweight aggregate concrete at a constant water-to-binder ratio (W/B = 0.4). Hardening (mechanical), non-destructive and durability tests were then performed at curing ages of 7, 28, 56 and 91 days and the engineering properties were studied. The results of these experiments showed that, although they vary with the type of recycling green building material added, the slumps of these admixtures meet design requirements. Lightweight aggregate yields better hardened properties than normal-weight concrete, indicating that green building materials can be successfully applied in lightweight aggregate concrete, enabling an increase in the use of green building materials, the improved utilization of waste resources, and environmental protection. In addition to representing an important part of a "sustainable cycle of development", green building materials represent a beneficial reutilization of waste resources.

The prediction of compressive strength and non-destructive tests of sustainable concrete by using artificial neural networks

  • Tahwia, Ahmed M.;Heniegal, Ashraf;Elgamal, Mohamed S.;Tayeh, Bassam A.
    • Computers and Concrete
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    • v.27 no.1
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    • pp.21-28
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    • 2021
  • The Artificial Neural Network (ANN) is a system, which is utilized for solving complicated problems by using nonlinear equations. This study aims to investigate compressive strength, rebound hammer number (RN), and ultrasonic pulse velocity (UPV) of sustainable concrete containing various amounts of fly ash, silica fume, and blast furnace slag (BFS). In this study, the artificial neural network technique connects a nonlinear phenomenon and the intrinsic properties of sustainable concrete, which establishes relationships between them in a model. To this end, a total of 645 data sets were collected for the concrete mixtures from previously published papers at different curing times and test ages at 3, 7, 28, 90, 180 days to propose a model of nine inputs and three outputs. The ANN model's statistical parameter R2 is 0.99 of the training, validation, and test steps, which showed that the proposed model provided good prediction of compressive strength, RN, and UPV of sustainable concrete with the addition of cement.

Joining Condition of Engineering Plastic for Car (자동차용 엔지니어링 플라스틱의 접합조건)

  • Lee, Jung-Hyun;Lee, Woo-Ram
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.96-102
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    • 2012
  • The current establishment of car engineering plastic piping polyethylene (PE) tube used as bonding state or part of the health or safety of fusion is very important. A part of these fusion methods to determine the soundness of the short-term trials and long-term tests can be largely classified. Typical tests included short-term strength, tensile strength, impact strength, compressive strength, resiliency and compression. Polyethylene (PE) pipes installed in the domestic terms of overall penetration rate of 45% has been used. However, polyethylene (PE) pipes have reliability problems, and these occurs mostly in part by defective welding. Therefore, the test is necessary for safety. Non-destructive methods (ultrasonic testing) are difficult to be used. Therefore, Polyethylene (PE) pipe are used. Fusion of thses materilas is necessary in these field however, its technical, and basic research has not been studied well. In this research, short-term strength of welding parts, its tensile strength, hardness, fatigue, and microstructure have been analyzed to find the optimum process conditions to improve mechanical properties.

A Study of Welding Conditions for Plastic Piping (플라스틱 배관의 접합 조건에 관한 연구)

  • Lee, C.K.;Lee, W.R.;Park, C.Y.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.564-569
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    • 2011
  • The current establishment of city gas piping polyethylene (PE) tube used as bonding state or part of the health or safety of fusion is very important. A part of these fusion methods to determine the soundness of the short-term trials and long-term tests can be largely classified. Typical tests include short-term strength, tensile strength, impact strength, compressive strength, resiliency and compression. Polyethylene (PE) pipes installed in the domestic terms of overall penetration rate of 45% has been used. However, polyethylene (PE) pipes have reliability problems, and these occurs mostly in part by defective welding. Therefore, the test is necessary for safety. Non-destructive methods (ultrasonic testing) are difficult to be used. Therefore, Polypropylene copolymer (PP-C), polypropylene homopolymer (PP-H), and polyethylene (PE) pipe are used. Fusion of these materials is necessary in these field however, its technical, and basic research has not been studied well. In this research, short-term strength of welding parts, its tensile strength, hardness, fatigue, and microstructure have been analyzed to find the optimum process conditions to improve mechanical properties.

Evaluation Techniques for Residual Structural Performance of a Reinforced Concrete slab under Fire Damage (화재 피해를 입은 철근콘크리트 슬래브의 잔존 구조성능 평가기법)

  • Choi, Kwang-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.588-594
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    • 2020
  • This study proposes non-destructive rebound-hardness and ultrasonic testing methods to more accurately evaluate the residual structural performance of reinforced concrete structures in a fire. Techniques are also proposed to assess the stiffness used in the deflection calculation with natural frequencies obtained by vibration tests. In the compressive strength evaluation using rebound hardness, the residual compressive strength of thick specimens and a larger water/cement (W/C) ratio were shown to be large. The homogeneity of concrete at high temperature compared to ambient temperature conditions was assessed by the velocity of ultrasonic waves that penetrate the concrete, and it followed W/C or thickness of slab makes little different results. To assess the stiffness of fire-damaged slabs and increase in deflection, the natural frequency was measured by vibration tests and incorporated into the equation of the stiffness. The application of this technique to the slab experiment showed that it can be a very reasonable evaluation technique. In addition, to evaluate the residual strength of a member after fire, a test of the strength of a component was carried out during and after heating.

Evaluation of the change in Geotechnical properties due to the Construction of Civil engineering Structure using HWAW Method (HWAW방법을 이용한 토목구조물 건설에 따른 하부 지반 물성 변화 평가)

  • Park, Hyung-Choon;Noh, Hee-Kwan;Park, Byeong-Cheol;Kim, Min-Su
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.182-187
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    • 2010
  • In the various fields of Civil Engineering, shear modulus is very important input parameters to design many constructions and to analyze ground behaviors. In general, a shear wave velocity profile is decided by various experiments before constructing a structure and, analysis and design are carried out by using decided shear wave velocity profile of the site. However, if civil structures are started to construct, the shear wave velocity will be increased more than before constructions because of confining pressure increase by the load of structure. The evaluation of the change in shear wave velocity profile is used very importantly when maintaining, managing, reinforcing and regenerating existing structures. In this study, a non-destructively geotechnical investigation method by using the HWAW method is applied to an evaluation of change in properties of the site according to construction. Generally, the space for experiments is narrow when underground of existing or on-going structures is evaluate, so a prompt non-destructive experiment is required. This prompt non-destructive experiment would be performed by various in-situ seismic methods. However, most of in-situ seismic methods need more space for experiments, so it is difficult to be applied. The HWAW method using the Harmonic wavelet transforms, which is based on time-frequency analysis, determines shear wave velocity profile. It consists of a source as well as short receiver spacing that is 1~3m, and is able to determine a shear wave velocity profile from surface to deep depth by one test on a space. As the HWAW method uses only the signal portion of the maximum local signal/noise ratio to determine a profile, it provides reliability shear modulus profile such as under construction or noisy situation by minimizing effects of noise from diverse vibration on a construction site or urban area. To estimate the applicability of the proposed method, field tests were performed in the change of geotechnical properties according to constructing a minimized modeling bent. Through this study, the change of geotechnical properties of the site was effectively evaluated according to construction of a structure.

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Assessment of End Condition of Drilled Shafts Socketed into Rock by Impact Echo Test (충격반향기법을 이용한 암반근입 현장타설말뚝의 선단조건 평가)

  • 김형우;김동수;김원철
    • Journal of the Korean Geotechnical Society
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    • v.18 no.4
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    • pp.21-32
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    • 2002
  • Small and full scale model tests were performed to obtain the transient responses of shafts subjected to elastic impact by impact-echo test. Four end conditions of drilled shafts were considered: (1) free, (2) fixed, (3) rock-socketed, and (4) soft bottom. In small scale model tests, mock-up shafts were fabricated to simulate these four drilled shafts using poly-urethane and plastic material. Additionally, skin frictions between shaft and rock were changed to find out the effect of side contact on dynamic responses. All impact responses were tested in the air. Subsequently, full scale model tests were also carried out on concrete shafts that were in free and rock-socketed condition. The end conditions of the drilled shafts could be identified with good reliability by the waveforms from both small and full scale model tests. The results obtained in this study will provide an improved understanding of the impact responses for end conditions, especially for rock-socketed drilled shafts that are frequently designed and built in Korea.

Current Status and Analysis of Durability for Buildings Long Neglected after Construction Discontinuation in Jeju (제주지역 공사중단 건축물의 현황조사 및 내구성 분석)

  • Han, In-Deok;Kim, Doo-Seong;Jang, Myunghoun
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.4
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    • pp.441-452
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    • 2023
  • Buildings that have been long neglected can suffer severe durability reduction due to factors such as rebar rust and concrete quality deterioration resulting from exposure to outside air. Furthermore, the issues associated with these suspended buildings, including safety accidents, social crimes, and environmental pollution, are becoming increasingly serious. This study investigates the current status of these buildings in the Jeju area, identifies the problems, and examines the durability of the structure in a specific location to assess the possibility of future use. Aesthetic surveys(visual and slope inspections) as well as non-destructive tests(compressive strength tests, neutralization tests, and rebar detection tests) were conducted to assess durability. The analysis revealed that the structure maintained satisfactory durability and the building's condition was good in comparison to the years of neglect.