• Title/Summary/Keyword: non-crack

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Evaluation of Non Destructive Inspection Interval for Running Safety of Railway Axle (철도차량 안전성을 위한 주행 차축의 비파괴 검사주기 평가)

  • Kwon, Seok Jin;Lee, Dong Hyung;Seo, Jung Won;Kim, Jae Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.9
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    • pp.777-782
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    • 2014
  • Usually, railway axles are designed for infinite life based on endurance limit of the material and the axle is not fractured immediately when a surface crack initiated. The railway axles have been inspected regularly by NDT such as ultrasonic testing, magnetic testing and eddy current testing and so on. Because the axle failure is profoundly influenced by the probability of missing a fatigue crack during an NDT inspection, it is necessary to evaluate the Non Destructive Interval of railway axle. In the present paper, the Non Destructive Interval of railway axle based on fracture mechanics and finite element analysis was investigated. It was shown that the Non Destructive Interval of railway axle can be evaluated using fracture mechanics approach and extended using NDT which a crack can detect clearly.

Prediction of the Fatigue Crack Growth from Strain Measurement on Spot Welded Nugget Zone (점 용접 너깃부에서의 변형률 측정에 의한 피로균열성장 예측)

  • 김덕중
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.140-145
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    • 1997
  • In case of spot-welded joints, the fatigue cracks generally originate from the weld interfaces of the neighborhood nugget tips, and propagate toward the outer surfaces of the sheets. Generally, because fatigue crack was observed in nugget around, strain gage was attached at nugget zone. Accordingly, it was very difficult to detect the generation time of fatigue crack in spot-welded joints and to measure the propagation speed of fatigue crack. We developed the non-destructive method, according to which th fatigue crack propagation rate can be quantitatively estimated by utilizing information obtained from strain gages bonded on the electrode indentations of spot welds. The results measured by real crack were compared with the data which was measured by strain gauge method in fatigue testing. And so fatigue strength was evaluated by stress intensity factor. In this study behavior of fatigue crack propagation under repeated load were considered.

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Fatigue Crack Growth Behavior of Non-Magnetic Steel with Large Grain Size (조대결정 비자성강의 피로균열진전특성)

  • 남정학;최성대;이종형;정선환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.807-810
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    • 2001
  • Fatigue crack growth tests were carried out using high manganese cast steel under constant amplitude loading. Crystal grain size of the material is about 1000$\mu\textrm{m}$. For this material, the fatigue crack growth mechanism of high manganese steel was clarified from results such as observation of crack growth path and fracture surface. $\Delta$$K_{th}$ is about 8MPa$\surd$m which is quiet large as compared to the general structural steels and the crack growth rate is lower than the general structural steels especilly in the low $\Delta$K regsion. The reason of this behavior is crack closure due to fracture surface roughness.

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Fracture Mechanic's Approach on Retardation Behaviors under Overloading (과대 하중작용 시 균열성장 지연 거동에 대한 파괴역학적 정리)

  • Kang, Yong-Goo;Park, Jun-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.13-20
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    • 2012
  • In order to clarify the effect of overload on crack growth behaviors, fatigue tests for overload were carried out for round plain specimens of SM45C steel. In the experiment, typical semi-elliptical crack shape was found and further crack growth behaviors were tested. Using three types of single overload fatigue tests, Crack growth retardation phenomenon were examined. The growth rate of surface crack(da/dN) during retardation period was analyzed in terms of ${\Delta}K$ and ${\Delta}K_{eff}$. On the growth rate of surface crack analyzed by ${\Delta}K$, the dependence of overload stress levels appears. However, on the growth rate by ${\Delta}K_{eff}$ obtained by Willenborg analysis, there is a non-liner relationship between da/dN and ${\Delta}K_{eff}$ with narrow scatter band.

Effect of Restraint of Pressure Induced Bending on Crack Opening for Circumferential Crack (원주방향 균열의 균열열림에 미치는 압력유기굽힘의 구속 효과)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.849-855
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    • 2000
  • This study evaluated the effect of restraint of pressure induced bending(PIB) on crack mouth opening displacement(CMOD) for circumferential through-wall crack in pipe by using both elastic and elastic-plastic finite element analyses. The analyses results showed the restraint of PIB was decreased crack opening for a given crack length and tensile stress, and the effect was considerable for large crack and short restraint length. Also, the restraint effect on CMOD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and it depended on not total restraint length but short restraint length for non-symmetrically restrained. Additionally, the effect of restraint of PIB was more significant in the elastic-plastic analysis results compared with in the elastic analysis results.

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AE Signal Characteristic Analysis caused by Crack Growth (균열 진전에 따라 발생되는 AE신호 특성 분석)

  • Kim, W.C.;Kim, J.G.;Gu, D.S.;Kim, H.J.;Choi, B.K.
    • Journal of Power System Engineering
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    • v.14 no.6
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    • pp.41-46
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    • 2010
  • Acoustic emission (AE) technique is a well-known non-destructive test technique. Fatigue crack growth test was performed using SM53C to check up the AE signal occurred by crack growth, so AE system was used to detect the crack signal. Features calculated by the AE signals were analyzed to evaluate the steps divided the crack growth into three. The steps, initiation, growth and breaking, were separated by velocity of the crack growth. Time waveform and power spectrum were created by the AE signal of each one of the steps and compared. In the feature domains, it was found that AE values changed rapidly as the velocity of the crack increasing.

Fatigue Behavior of Cracked Al 6061-T6 Alloy Structures Repaired with Composite Patch

  • Yoon, Young-Ki;Park, Jong-Joon;Kim, Guk-Gi;Yoon, Hi-Seak
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.5-10
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    • 2001
  • Due to the development of high-strength fibers and adhesives, it is now possible to repair cracked metallic plates by bonding reinforced patches to the plate over the crack. In this study, pre-cracked aluminum 6061-T6 alloy plates repaired with bonded carbon/epoxy composite patch are applied to investigate the effect of various patch shapes on the tensile strength and the fatigue behavior of the structure. A non-patch-boned cased and 2 type-50$\times$50, 40$\times$20 mm-composite patch-bonded cases were tested to obtain fracture loads and fatigue crack growth rate. The results showed that the patch-bonded repair improves the static strength by 17% and the fatigue life by 200% compared to non-repaired case. It means that patch-boned repair is more effective in the fatigue life. It was also revealed that the patching method along crack growth direction is more efficient in cost and weight reduction. By observing the fractography, patch-bonded repair specimens demonstrated zigzag fracture patterns compared with the non-patched specimens, which shows a typical ductile fracture.

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Assessment of concrete macrocrack depth using infrared thermography

  • Bae, Jaehoon;Jang, Arum;Park, Min Jae;Lee, Jonghoon;Ju, Young K.
    • Steel and Composite Structures
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    • v.43 no.4
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    • pp.501-509
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    • 2022
  • Cracks are common defects in concrete structures. Thus far, crack inspection has been manually performed using the contact inspection method. This manpower-dependent method inevitably increases the cost and work hours. Various non-contact studies have been conducted to overcome such difficulties. However, previous studies have focused on developing a methodology for non-contact inspection or local quantitative detection of crack width or length on concrete surfaces. However, crack depth can affect the safety of concrete structures. In particular, although macrocrack depth is structurally fatal, it is difficult to find it with the existing method. Therefore, an experimental investigation based on non-contact infrared thermography and multivariate machine learning was performed in this study to estimate the hidden macrocrack depth. To consider practical applications for inspection, an experiment was conducted that considered the simulated piloting of an unmanned aerial vehicle equipped with infrared thermography equipment. The crack depths (10-60 mm) were comparatively evaluated using linear regression, gradient boosting, and random forest (AI regression methods).

Test for Concrete Crack Depth Measurement Using Ultrasonic Pulsevelocity Technique (초음파 속도를 이용한 콘크리트의 균열깊이 측정)

  • 이장화;김성욱;송영철
    • Proceedings of the Korea Concrete Institute Conference
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    • 1991.04a
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    • pp.117-120
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    • 1991
  • Cracks of concrete structure must be analyzed and estimated synthetically in order to have a maintenance and to insure the safety and the durability of structure. Concrete cracks have to be surveyed with respect to depth, width, shape and direction etc, but crack depth among these items is not measured easily. Occasionally, it needs to measure the crack depth of concrete structure for the purpose of evaulating the safe capacity and the necessity of repair. Therefore, this research is performed to verify the applicability and the accuracy of Ultra-sonic Pulse Velocity Technique(Tester), in non-destructive testing methods of concrete crack depth.

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Vibration Analysis of Multi Cracked Nonuniform Nanobeam by using Differential Transformation Method (미분변환법을 이용한 다중 크랙을 갖는 비균일 나노빔의 진동해석)

  • Shin, Young-Jae;Park, Sung-Hyun;Kim, Jin-Hong;Yoo, Yeong-Chan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.93-101
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    • 2016
  • In this study, the governing equations of motion for multi-cracked nonuniform nanobeam based on nonlocal elasticity theory and embedded in an elastic medium were derived. DTM(differential transformation method) was applied to vibration analysis of multi-cracked nonuniform nanobeam based on nonlocal elasticity theory and embedded in an elastic medium. The non-dimensional natural frequencies of this nanobeam were obtained for eoe, crack stiffness and elastic medium stiffness with various boundary conditions. The results obtained by this method was compared with previous works and showed the close agreement between two methods. The important conclusions obtained by this study are as follows : 1. As the length of nanobeam is shorter, the effect of scale coefficient is greater. 2. The locations of crack change non-dimensional natural frequency, In the case of fixed-fixed ends, the non-dimensional natural frequency is the biggest in the first crack location of 0.6L of nanobeam length, and the smallest in both ends. In the case of fixed-free ends, the closer the location of first crack go tho the free end, the bigger the non-dimensional natural frequency. 3. As the stiffness of crack is greater, the non-dimensional natural frequency is smaller, And the effect of crack stiffness is similar on both fixed-free ends and fixed-fixed ends. 4. The bigger the stiffness of elastic medium, the greater the non - dimensional natural frequency.