• 한국융합학회논문지
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• 제8권3호
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• pp.191-197
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• 2017

본 개발은 중간 크기 미만의 외형 결함을 검출함에 있어 X-Ray 광원을 사용하는 비파괴 장비이다. 본 연구개발물의 차별성은 X-Ray광원을 이용 중소형 생산제품들의 외부결함 유무를 실시간 검사할 수 있으며 표면 방사선 누설선량에 있으면서 검사 속도제어가 가능하다. 이를 소프트웨어로 해결하였다. 또한 작업 중 작업자 안전을 위해 도어 차단이 가능하고 동시에 장비 내부 구동 영상의 획인이 가능하다는 점이다. 이런 원리로 현재는 중소형 부품에서부터 크게는 컨테이너와 같은 검사시스템의 기반 기술로 활용이 가능하다. 본 연구는 자동차 산업 외에 다른 다양한 비파괴 시장 산업에 큰 영향을 미칠 것이다. 마지막으로 개발된 비파괴 장비는 $0.2Sv{\mu}$ 하에서 제어된다는 사실은 아주 중요한 사실이다.

• Nuclear Engineering and Technology
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• 제35권5호
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• pp.369-377
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• 2003

Since Zr-2.5Nb pressure tubes have a high risk for the formation of blisters during their operation in pressurized heavy water reactors, there has been a strong incentive to develop a method for the non-destructive detection of blisters grown on the tube surfaces. However, because there is little mismatch in acoustic impedance between the hydride blisters and zirconium matrix, it is not easy to distinguish the boundary between the blister and zirconium matrix with conventional ultrasonic methods. This study has focused on the development of a special ultrasonic method, so called ultrasonic velocity ratio method for a reliable detection of blisters formed on Zr-2.5Nb pressure tubes. Hydride blisters were grown on the outer surface of the Zr-2.5Nb pressure tube using a cold finger attached to a steady state thermal diffusion equipment. To maximize a difference in the ultrasonic velocity in hydride blisters and the zirconium matrix, the ultrasonic velocity ratio of longitudinal wave to shear wave, $V_L/V_S$, has been determined based on the flight time of the longitudinal echo and reflected shear echo from the outer surface of the tubes. The feasibility of the ultrasonic velocity ratio method is confirmed by comparing the contour plots reproduced by this method with those of the blisters grown on the Zr-2.5Nb pressure tubes.

• International Journal of Railway
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• 제1권1호
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• pp.1-5
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• 2008

The railway system requires safety and reliability of service of all railway vehicles. Suitable technical systems and working methods adapted to it, which meet the requirements on safety and good order of traffic, should be maintained. For detection of defects, non-destructive testing methods-which should be quick, reliable and cost-effective - are most often used. Since failure in railway wheelset can cause a disaster, regular inspection of defects in wheels and axles are mandatory. Ultrasonic testing, acoustic emission and eddy current testing method and so on regularly check railway wheelset in service. However, it is difficult to detect a crack initiation clearly with ultrasonic testing due to noise echoes. It is necessary to develop a non-destructive technique that is superior to conventional NDT techniques in order to ensure the safety of railway wheelset. In the present paper, the new NDT technique is applied to the detection of surface defects for railway wheelset. To detect the defects for railway wheelset, the sensor for defect detection is optimized and the tests are carried out with respect to surface and internal defects each other. The results show that the surface crack depth of 1.5 mm in press fitted axle and internal crack in wheel could be detected by using the new method. The ICFPD method is useful to detect the defect that initiated in railway wheelset.

• Journal of Welding and Joining
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• 제32권5호
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• pp.50-57
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• 2014

Friction Stir Welding (FSW) is a complex process with several mutually interdependent parameters. A slight difference from known settings may lead to imperfections in the stirred zone. These inhomogeneities affect on the mechanical properties of the FSWed joints. In order to prevent the failure of the welded joint it is necessary to detect the most critical defects non-destructive. Especially critical defects are wormhole and lack of penetration (LOP), because of the difficulty of detection. Online thermography is used process-accompanying for defect detecting. A thermographic camera with a fixed position relating to the welding tool measures the heating-up and the cool down of the welding process. Lap joints with sound weld seam surfaces are manufactured and monitored. Different methods of evaluation of heat distribution and intensity profiles are introduced. It can be demonstrated, that it is possible to detect wormhole and lack of penetration as well as surface defects by analyzing the welding and the cooling process of friction stir welding by passive online thermography measurement. Effects of these defects on mechanical properties are shown by tensile testing.

• 한국방재안전학회논문집
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• 제15권4호
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• pp.11-20
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• 2022

국내의 앵커볼트 일반 비파괴 검사법은 육안검사와 타음검사를 적용하고 있으나, 육안검사는 기초에 포함된 부분이나 너트 및 베이스 플레이트가 설치된 부분에서 앵커볼트의 부식이나 피로균열 등을 확인하는 것이 어렵다. 타음검사는 주변 환경과 개인차에 의한 영향을 받기 때문에 객관적인 조사가 어려운 것이 현실이므로 이러한 결함을 정량적으로 추정할 수 있는 비파괴 검사 기술개발이 필요하다. 국내 도로시설물 앵커볼트의 점검은 육안조사를 수행하고 있으며, 교량받침, 낙교방지시설 등의 앵커볼트 중요도가 높으므로 기존 점검방법과 함께 비파괴검사 기술을 개발하여 앵커볼트의 예방정비를 통해 교량 수명연장에 기여할 필요가 있다. 본 기술 개발을 통해 현재 수행하고 있지 않은 앵커볼트의 비파괴검사를 수행함으로 도로시설물 앵커볼트의 선제적/능동적 유지관리가 가능한 기술로 연구개발 및 실용화가 시급하다. 본 논문에서는 비파괴 검사 기법 중 초음파탐상법(Ultrasonic test)을 적용하여 부식, 균열 등 앵커볼트의 결함 검출 가능성 및 실뢰도를 실험적으로 검증하였다. 기술 개발이 완성되면 검사 신뢰성 향상 원천기술 확보로 앵커볼트에 대한 선제적/능동적 유지관리의 실현이 가능할 것으로 기대된다.

• 터널과지하공간
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• 제14권1호
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• pp.35-42
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• 2004

충격반향기법은 콘크리트 구조물 내부의 결함과 외부 표면 사이에서 반사되어 전락되는 충격생성응력파를 이용한 비파괴적 시험 방법이다. 본 연구에서, 토목 및 건축 구조물의 안전진단을 위하여 충격반향기법을 이용한 비파괴 시험을 수행하였다. 야외 시험 조건은, 터널라이닝 모델에 대한 주파수 영역에서, 모델의 두께 변화를 측정할 수 있는 경우와 모델 내 공동이 있는 경우의 공동의 위치를 파악하는 경우, 그리고 터널라이닝 조건에서의 라이닝 두께 및 공동위치를 파악하는 경우를 시험하였다.

• Smart Structures and Systems
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• 제6권7호
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• pp.851-866
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• 2010

This paper presents a new concept of using PZT (lead zircornate titanate) transducers as a non-destructive testing (NDT) tool for evaluating quality of concrete. Detection of defects in concrete is very important in order to check the integrity of concrete structures. The electro-mechanical impedance (EMI) response of PZT transducers bonded onto a concrete specimen can be used for evaluating local condition of the specimen. Measurements are carried out by electrically exciting the bonded PZT transducers at high frequency range and taking response measurements of the transducers. In this study, the compression test results showed that concrete specimens without sufficient compaction are likely to fall below the desired strength. In addition, the strength of concrete was greatly reduced as the voids in concrete were increased. It was found that the root mean square deviation (RMSD) values yielded between the EMI signatures for concrete specimens in dry and saturated states showed good agreement with the specimens' compressive strength and permeable voids. A quality metric was introduced for predicting the quality of concrete based on the dry-saturated state of concrete specimens. The simplicity of the method and the current development towards low cost and portable impedance measuring system, offer an advantage over other NDE methods for evaluating concrete quality.

• Nuclear Engineering and Technology
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• 제55권11호
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• pp.4002-4018
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• 2023

An integrated neutron interrogation system has been developed for non-destructive assay of highly-radioactive special nuclear materials, to accumulate knowledge of the method through developing and using it. The system combines a differential die-away (DDA) measurement system for the quantification of nuclear materials and a prompt gamma-ray analysis (PGA) system for the detection of neutron poisons which disturb the DDA measurements; a common D-T neutron generator is used. A special care has been taken for the selection of materials to reduce the background gamma rays produced by the interrogation neutrons. A series of measurements were performed to test the basic performance of the system. The results show that the DDA system can quantify plutonium of as small as 20 mg and it is not affected by intense neutron background up to 1.57 × 10⁷ s^-1 and gamma ray of 4.43 × 10¹⁰ s^-1. The gamma-ray background counting rate at the PGA detector was reduced down to 3.9 × 10³ s^-1 even with the use of the D-T neutron generator. The test measurements show that the PGA system is capable of detecting 0.783 g of boron and about 86.8 g of gadolinium in 30 min.

• 한국해양공학회지
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• 제35권5호
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• pp.327-335
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• 2021

Microcracks can rapidly grow and develop in high-strength steels used in offshore structures. It is important to render these microcracks harmless to ensure the safety and reliability of offshore structures. Here, the dependence of the aspect ratio (As) of the maximum depth of harmless crack (a_hlm) was evaluated under three different conditions considering the threshold stress intensity factor (Δk_th) and residual stress of offshore structural steel F690. The threshold stress intensity factor and fatigue limit of fatigue crack propagation, dependent on crack dimensions, were evaluated using Ando's equation, which considers the plastic behavior of fatigue and the stress ratio. a_hlm by peening was analyzed using the relationship between Δk_th obtained by Ando's equation and Δk_th obtained by the sum of applied stress and residual stress. The plate specimen had a width 2W = 12 mm and thickness t = 20 mm, and four value of As were considered: 1.0, 0.6, 0.3, and 0.1. The a_hlm was larger as the compressive residual stress distribution increased. Additionally, an increase in the values of As and Δk_th(l) led to a larger a_hlm. With a safety factor (N) of 2.0, the long-term safety and reliability of structures constructed using F690 can be secured with needle peening. It is necessary to apply a more sensitive non-destructive inspection technique as a non-destructive inspection method for crack detection could not be used to observe fatigue cracks that reduced the fatigue limit of smooth specimens by 50% in the three types of residual stresses considered. The usefulness of non-destructive inspection and non-damaging techniques was reviewed based on the relationship between a_hlm, a_NDI (minimum crack depth detectable in non-destructive inspection), a_{cr N} (crack depth that reduces the fatigue limit to 1/N), and As.

• 농업과학연구
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• 제49권3호
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• pp.495-510
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• 2022

In this study, fluorescence hyperspectral imaging (FHSI) was used for the rapid, non-destructive detection of fake, manmade eggs from real eggs. To identify fake eggs, protoporphyrin IX (PpIX)-a natural pigment present in real eggshells-was utilized as the main indicator due to its strong fluorescence emission effect. The fluorescence images of real and fake eggs were acquired using a line-scan-based FHSI system, and their fluorescence features were analyzed based on spectroscopic techniques. To improve the detection performance and accuracy, an optimal waveband combination was investigated with analysis of variance (ANOVA), and its fluorescence ratio images (588/645 nm) were created for visualization of the real eggs between two different egg groups. In addition, real and fake eggs were scanned using a one-waveband (645 nm) handheld fluorescence imager that can perform real-time scanning for on-site applications. Then, the results of the two methods were compared with one another. The outcome clearly shows that the newly developed FHSI system and the fluorescence handheld imager were both able to distinguish real eggs from fake eggs. Consequently, FHSI showed a better performance (clearer images) compared to the fluorescence handheld imager, and the outcome provided valuable information about the feasibility of using FHSI imaging with ANOVA for the discrimination of real and fake eggs.