• Title/Summary/Keyword: non destructive detection

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Study of Boiler Tube Micro Crack Detection Ability by Metal Magnetic Memory (금속 자기기억법 활용 보일러 튜브의 미소 결함 검출력 연구)

  • Jungseok, Seo;Joohong, Myong;Jiye, Bang;Gyejo, Jung
    • KEPCO Journal on Electric Power and Energy
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    • v.8 no.2
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    • pp.93-96
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    • 2022
  • The boiler tubes of thermal power plants are exposed to harsh environment of high temperature and high pressure, and the deterioration state of materials rapidly increases. In particular, parent material and welds of the materials used are subjected to a temperature change and various constraints, resulting in deformation and its growth, resulting in frequent leakage accidents caused by tube failure. The power plant checks the integrity of boiler tubes through non-destructive testing as it may act as huge costs loss and limitation of power supply during power station shutdown period due to boiler tube leakage. However, the current non-destructive testing is extremely limited in the field to detect micro cracks. In this study, the ability of metal magnetic memory technique to detect flaws of size that are difficult to inspect by the visual or general non-destructive methods was verified in the early stage of their occurrence.

A Study on the Error Rate of Non-destructive Rebar Detection Under Different Environmental Factors (환경적 요인에 따른 비파괴 철근 탐사의 오차율에 관한 연구)

  • Kang, Beom-Ju;Kim, Young-Hwan;Kim, Young-Min;Park, Kyung-Han;Oh, Hong-Seob
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.506-513
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    • 2021
  • The durability and safety of reinforced concrete structures significantly depend on the reinforcement conditions, concrete cover thickness, cracks, and concrete strength. There are two ways to accurately determine the information on reinforcing bars embedded in concrete - the local destructive method and the non-destructive rebar detection test. In general, the non-destructive rebar detection tests, such as the electromagnetic wave radar method, electromagnetic induction method, and radiation method, are adopted to avoid damage to the structural elements. The moisture content and temperature of concrete affect the dielectric constant, which is the electrical property of concrete, and cause interference in the non-destructive rebar detection test results. Therefore, in this study, the effects of the electromagnetic wave radar method and electromagnetic induction method have been analyzed according to the temperature and surface moisture content of concrete. Due to the technological advancement and development of equipment, the average error rate was less than 5% in the specimens at 24℃, irrespective of their operating principles. Among the tested methods, the electromagnetic induction method showed very high accuracy. The electromagnetic wave radar method indicated a relatively small error rate in the dry state than in the wet state, and exhibited a relatively high error rate at high temperatures. It was confirmed that the error could be reduced by applying the electromagnetic wave radar method when the temperature of the probe was low and in a dry state, and by using the electromagnetic induction method when the probe was in a wet state or at a high temperature.

NON-DESTRUCTIVE DETECTION FOR FOREIGN MATERIALS IN FOOD AND AGRICULTURAL PRODUCTS USING X-RAY SYSTEM

  • Morita, Kazuo;Tanaka, Shun'ichirou;Ogawa, Yukiharu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.334-343
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    • 1996
  • Quality evaluation for food and agricultural products have always been one of the most elusive problems associated with the handling , processing and marketing in a food plant production. In order to detect physical foreign materials in food and agricultural products, non-destructive techniques have been developed for many years. Application of X-ray system to detect physical foreign materials in food and agricultural products could be considered to be a high potential method. Especially , it is impossible to detect internal physical foreign materials by visual inspections. In this study, it was tried to be applied for two different X-ray devices. Soft X-ray system with CdTe sensor and X-ray CT scanner were evaluated for advantage of the detection of non-meltallic foreign materials in food and agricultural products . Though the soft X-ray is not a high energy radiation, it is possible to detect small different density in a material. The CdTe sensor has a high resolution for t e soft X-ray energy region. The density characteristics of foods and foreign material were expressed region. The density characteristics of foods and foreign materials were expressed as a soft X-ray energy spectrum. The energy spectrum was analyzed by a personal computer with a multi-channel analyzer. X-ray CT scanner can provide visual image and analyze by three dimensional information inside food and agricultural products. The X-ray CT scanner using as a medical equipment was used to detect a foreign material. The density characteristics of food and foreign materials in food were tried to be detected by the threshold value on the basis of the CT numbers. The soft X-ray absorption characteristics for acrylin plates and distilled water were obtained and could be found the possibility of detecting a small physical foreign materials such as a plastic wrapping film , a stone and grasshopper in food and agricultural products.

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Design of a Mobile Robot System for Integrity Evaluation of Large Sized Industrial Facilities (대형 산업설비 안전성 진단용 이동로봇 시스템 설계)

  • Lee Ho-Gil;Ryuh Young-Sun;Son Woong-Hee;Jeong Hee-Don;Park Sangdeok
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.7
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    • pp.595-601
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    • 2005
  • A mobile robot system utilizing NDT (Non-Destructive Testing) method is designed and fabricated f3r automatic integrity evaluation of large sized industrial reservoirs and pipelines. The developed mobile robot can crawl over the outer surface of the industrial facilities even though the shape of the structures is various and unsymmetric. The robot detects defects such as pinholes, cracks and thickness reduction at the wall of the facilities using EMAT (Electro-Magnetic Acoustic Transducer). Image processing technology for weld line detection at the surface of the target and host programs including defect detecting algorithms are also developed. Automation of defect detection for these kinds of large facilities using mobile robots is helpful to prevent significant troubles of the structures without danger of human beings under harmful environment.

Finite Element Analysis of ICFPD Method for the Defect Detection of Railway Axle (철도차량 차축 결함에 대한 집중 유도 전위차법 탐상의 유한요소 해석)

  • Kim, Seong-Hun;Im, Chung-Hwan;Gu, Byeong-Chun;Gwon, Seok-Jin;Lee, Chan-U
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.397-402
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    • 2005
  • The NDT(Non-Destructive Testing) is valid for the defect detection of rolling stocks because it can be used to detect the defect in many invisible parts. For example, fatigue cracks are initiated in press fit parts that suffer from fretting fatigue damage such as the wheel seat and the NDT technique can detect those cracks. But the conventional ICFPD method can not apply to detect such cracks in press fit parts of the axle by some technical problems. In this study, we have introduced the new concept ICFPD method that can be applied in press fit parts of the axle. And we have shown the basic techniques of FEM about the new concept ICFPD method.

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Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.101-106
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    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.

The tap-scan method for damage detection of bridge structures

  • Xiang, Zhihai;Dai, Xiaowei;Zhang, Yao;Lu, Qiuhai
    • Interaction and multiscale mechanics
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    • v.3 no.2
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    • pp.173-191
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    • 2010
  • Damage detection plays a very important role to the maintenance of bridge structures. Traditional damage detection methods are usually based on structural dynamic properties, which are acquired from pre-installed sensors on the bridge. This is not only time-consuming and costly, but also suffers from poor sensitivity to damage if only natural frequencies and mode shapes are concerned in a noisy environment. Recently, the idea of using the dynamic responses of a passing vehicle shows a convenient and economical way for damage detection of bridge structures. Inspired by this new idea and the well-established tap test in the field of non-destructive testing, this paper proposes a new method for obtaining the damage information through the acceleration of a passing vehicle enhanced by a tapping device. Since no finger-print is required of the intact structure, this method can be easily implemented in practice. The logistics of this method is illustrated by a vehicle-bridge interaction model, along with the sensitivity analysis presented in detail. The validity of the method is proved by some numerical examples, and remarks are given concerning the potential implementation of the method as well as the directions for future research.

Evaluation of Neutron Detection Efficiency of the Unified Non-Destructive Assay Using MCNPX Code (MCNPX 코드를 이용한 통합비파괴측정장치의 중성자 검출 효율 평가)

  • Won, Byung-Hee;Seo, Hee;Lee, Seung Kyu;Park, Se Hwan;Kim, Ho Dong
    • Journal of Radiation Protection and Research
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    • v.38 no.4
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    • pp.172-178
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    • 2013
  • In this study, neutron detection efficiency of the UNDA system, which has been developed for study on nuclear material accountancy in a future pyro-process facility, was evaluated by using the MCNPX code. The detection efficiency was evaluated as a function of (1) positions of $^{252}Cf$ neutron source in the axial and radial directions, and (2) thicknesses and locations of the container filled with the depleted uranium materials for two different designs of the UNDA. In the case of $^{252}Cf$ source positions, detection efficiency was distributed from 6.83% to 13.35%. As $^{252}Cf$ source was positioned at upper part in the axial direction, detection efficiency was decreased after a slight increase. On the other hands, as $^{252}Cf$ source was positioned at outer part in the radial direction, detection efficiency was increased. In the case of container thickness, there was a slight decline when the thickness was increased. As the container was located at upper part, detection efficiency was decreased and as the container was located at outer part, detection efficiency was increased. Detection efficiency was varied from 10.31% to 13.61%. These values were higher than that of $^{252}Cf$ source case. The UNDA with polyethylene cover has about 2% higher detection efficiency than the UNDA without the cover.