• 제목/요약/키워드: nitrile rubber

검색결과 47건 처리시간 0.019초

고무 다이아프램의 변형거동 전산해석 (Computer Simulation of Deformation Behavior of the Rubber Diaphragm)

  • 조성도성;김완두
    • Elastomers and Composites
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    • 제35권1호
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    • pp.4-11
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    • 2000
  • 어큐뮬레이터에 사용되는 얇은 막 형태의 고무다이아프램은 외부의 맥동 및 충격압력을 흡수하고 유체의 수송과 압력을 전달하는 역할을 수행하며, 압력 변화에 따른 변형 거동은 어큐뮬레이터의 특성을 결정하는 중요한 설계 변수이다. 고무다이아프램은 고무 자체의 비선형성에 의한 비선형거동과 작은 압력 변화에도 큰 변형을 일으키는 대변형 거동을 나타내며, 임의 압력 이상에서는 고무다이아프램이 변형된 후 용기에 접촉되는 현상이 나타난다. 본 연구에서는 비선형 대변형 해석과 접촉 해석 둥이 용이한 구조해석 소프트웨어인 MARC를 이용하여 두 가지 형상에 대한 고무다이아프램의 거동을 해석하여, 고무 물성 변화와 압력 변화에 따른 변형 거동을 예측하고 파손 취약 부위로 예상되는 다이아프램의 고정 부위에서의 응력을 완화하기 위한 설계 개선 방안을 제시하였다.

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A Comparison Study on Reinforcement Behaviors of Functional Fillers in Nitrile Rubber Composites

  • Seong, Yoonjae;Lee, Harim;Kim, Seonhong;Yun, Chang Hyun;Park, Changsin;Nah, Changwoon;Lee, Gi-Bbeum
    • Elastomers and Composites
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    • 제55권4호
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    • pp.306-313
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    • 2020
  • To investigate the reinforcing effects of functional fillers in nitrile rubber (NBR) materials, high-structure carbon black (HS45), coated calcium carbonate (C-CaCO3), silica (200MP), and multi-walled carbon nanotubes (MWCNTs) were used as functional filler, and carbon black (SRF) as a common filler were used for oil-resistant rubber. The curing and mechanical properties of HS45-, 200MP-, and MWCNT-filled NBR compounds were improved compared to those of the SRF-filled NBR compound. The reinforcing effect also increased with a decrease in the particle size of the fillers. The C-CaCO3-filled NBR compound exhibited no reinforcing effect with increasing filler concentration because of their large primary particle size (2 ㎛). The reinforcing behavior based on 100% modulus of the functional filler based NBR compounds was compared by using several predictive equation models. The reinforcing behavior of the C-CaCO3-filled NBR compound was in accordance with the Smallwood-Einstein equation whereas the 200MP- and MWCNT-filled NBR compounds fitted well with the modified Guth-Gold (m-Guth-Gold) equation. The SRF- and HS45-filled NBR compounds exhibited reinforcing behavior in accordance with the Guth-Gold and m-Guth-Gold equations, respectively, at a low filler content. However, the values of reinforcement parameter (100Mf/100Mu) of the SRF- and HS45-filled NBR compounds were higher than those determined by the predictive equation model at a high filler content. Because the chains of SRF composed of spherical filler particles are similarly changed to rod-like filler particles embedded in a rubber matrix and the reinforcement parameter rapidly increased with a high content of HS45, the higher-structured filler. The reinforcing effectiveness of the functional fillers was numerically evaluated on the basis of the effectiveness index (��SRF/��f) determined by the ratio of the volume fraction of the functional filler (��f) to that of the SRF filler (��SRF) at three unit of reinforcing parameter (100Mf/100Mu). On the basis of their effectiveness index, MWCNT-, 200MP-, and HS45-filled compounds showed higher reinforcing effectiveness of 420%, 70%, and 20% than that of SRF-filled compound, respectively whereas C-CaCO3-filled compound exhibited lower reinforcing effectiveness of -50% than that of SRF-filled compound.

오일시일의 마찰특성에 관한 실험적 연구 (Experimental Study on Friction Characteristics in Lip-Type Oil Seals)

  • 김청균;류병진
    • Tribology and Lubricants
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    • 제14권2호
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    • pp.21-25
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    • 1998
  • This paper presents the experimental results of the friction characteristics of double liptype oil seals which show an improvement in sealing performance over single lip-type oil seals. The major differences between two oil seals are the number of contact lip, and seal materials; Nitrile Butadine Rubber(NBR) and urethane rubber. The measured results show that the friction torques of double lip seals show 12-17% increases compared with those of single lip-type seals. But the sealing performance and service life of double lip oil seals have been increased and stabilized due to an optimized design of the seal lip and material properties.

유압액추에이터용 U자형 시일의 해석 및 실험적 고찰 (Computational and Experimental Investigation on U-type Seal of Hydraulic Actuator)

  • 유명호;권종호;이택성
    • 한국정밀공학회지
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    • 제23권12호
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    • pp.80-87
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    • 2006
  • Seals are usually made from elastomer, a kind of rubber, and it has the non-linearity and hyper-elasticity. U-type seals are used to prevent the leakage of internal fluid sealed in hydraulic actuator because they have more excellent performance than O-rings or rectangular seals. As a core part of hydraulic actuator, U-type seal gives much effect on performance and reliability of actuator. This study considers an NBR U-type seal under high pressure of a hydraulic actuator, and provides its deformation, stress-strain characteristic and contact force using the non-linear finite element analysis. Analysis results are compared with the experimental ones performed by the self-developed testing equipment. Verification result shows that this study presents a good application process for the effective design of U-type seals under high operation pressure.

오일시일의 마찰특성에 관한 실험적 연구 (Experimental Study on Friction Characteristics in Lip-Type Oil Seals)

  • 나윤환;류병진;김청균
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.307-313
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    • 1998
  • This paper presents the experimental results of the friction characteristics of double lip-type oil seals which show an improvement in sealing performance over single lip-type oil seals. The major differences between two oil seals are the number of contact lip and seal materials; Nitrile Butadine Rubber(NBR) and urethane rubber. The measured results show that the friction torque of double lip seals shows 12-17% increases compared with those of single lip-type seals. But the sealing performance and service life of double tip oil seals have been increased and stabilized due to an optimized design of the seal lip and material properties.

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A Study on Property Change with Mixing Ratio in NBR/PVC Composites

  • Li, Xiang Xu;Jeong, Hyung Seok;Cho, Ur Ryong
    • Elastomers and Composites
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    • 제53권2호
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    • pp.48-51
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    • 2018
  • 10, 20, 30, and 40% of polyvinyl chloride (PVC) were added to nitrile butadiene rubber (NBR) to modify the latter. The NBR/PVC composites containing pure NBR were synthesized to investigate properties, such as crosslinking density, hardness, tensile strength, abrasion resistance, heat resistance, solvent resistance, and filler dispersion. The experimental result revealed a decrease in crosslinking density and heat resistance with increase in the PVC content. In contrast, addition of PVC to NBR resulted in enhancement of hardness, tensile strength, solvent resistance, and filler dispersion.

Revisit of Thermoplastic EPDM/PP Dynamic Vulcanizates

  • Lim, Jaehwa;Park, Jun Il;Park, Joon Chul;Jo, Mi Young;Bae, Jae Yeong;Choi, Seok Jin;Kim, Il
    • Elastomers and Composites
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    • 제52권1호
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    • pp.35-47
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    • 2017
  • A comprehensive survey of the available literature showed that in the last few decades, there has been a growing interest in the use of thermoplastic vulcanizates (TPVs). TPVs are the second largest group of soft thermoplastic elastomers (TPEs) after styrene-based block copolymers, and offer a wide range of potential and proven applications, including in mechanical rubber goods, under-the-hood applications in the automotive field, industrial hose applications, electrical applications, consumer goods, and soft touch applications. Over the last two decades, TPVs have shown a strong and steady market growth (~12% per year). Commercialized TPVs are commonly based on blends of ethylene propylene diene monomer (EPDM) rubber and polypropylene (PP), and to a lesser extent on combinations of butyl or nitrile rubber with PP. EPDM/PP TPVs are characterized by finely dispersed crosslinked EPDM rubber particles (particles size varying between 0.5 and $2.0{\mu}m$) distributed in a continuous thermoplastic PP matrix. If the rubber particles of such a blend are small enough and if they are vulcanized well enough, then the properties of the blend are generally improved. This review article introduces various topics and aspects relevant to EPDM/PP TPVs. The development of TPVs, the use of various types of crosslinking systems and co-agents as crosslinking agents for PP/EPDM blends, the morphology and rheology of TPVs, and their typical end-use applications are also reviewed.

리빙라디칼 중합법을 포함한 화학적 방법에 의한 고무의 개질 (Modification of Rubbers through Chemical Reactions including Controlled/"living" Radical Polymerization Techniques)

  • 주상일;조현철;이상훈;홍성철
    • Elastomers and Composites
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    • 제44권2호
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    • pp.122-133
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    • 2009
  • 고무는 천연 고무를 비롯하여 부타디엔 고무, 스티렌-부타디엔 고무, 니트릴-부타디엔 고무, EPDM, 염소화 고무 등 산업적 요구에 따라 발전하여 왔다. 광범위한 분야에서 고무가 사용됨에 따라 새로운 물성을 갖는 합성 고무나 개질 고무의 생산이 필요하게 되었다. 본 리뷰 논문에서는 이중 결합을 포함하는 고무의 화학적 개질을 통하여 고무의 구조를 변화시키거나, 관능기, 이종 고분자 등을 도입하는 몇 가지 방법들에 대하여 정리해 보고자 한다. 특히, 최근에 많은 응용이 시도되고 있는 리빙 라디칼 중합법에 의한 고무의 개질을 소개하고 이의 효과를 알아보고자 한다.

TPE를 적용한 자동차 윈도우 모터커버의 개발 (Development of Automobile Windows Motor Cover by Thermoplastic Elastomer(TPE))

  • 조영태;고범용;이충호
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.847-851
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    • 2010
  • It was attempted to develop an auto part by over molding injection mold that produces precision products in high productivity with use of an eco-friendly TPE substitute material for NBR. NBR is currently used in motor gear cover, one of the key parts in motor module for auto doors. Gear cover is composed of plastics and rubber mostly today, which requires a two (2) step process for production using two presses of different types. A hot press is used at this time for forming the rubber, which has drawback of requiring a rather long forming time of 400 seconds for one forming process. Even though this difficulty is overcome by reducing production time through employment of multi-cavity molds, time for forming process must be shortened for improvement of the productivity eventually, and the existing method of insert injection for products that have been formed with plastic material must be outgrown. In this point of view, over molding injection using TPE has a big advantage. Forming time is shortened to 54 seconds, and working the two (2) processes in series by one (1) press could solve the durability problem caused by deflection of the plastics, not to mention shortening the process time. Enhancement of productivity by almost 80% and improvement in the accuracy of the product could thus be achieved.

Supercapacitive Properties of Polyaniline Electrode Electrodeposited on Carbon Nanotube/Acetonitrile-Butadiene Rubber as a Flexible Current Collector

  • Park, Jee-Hye;Kim, Sang-Hern;Ko, Jang-Myoun;Lee, Young-Gi;Kim, Kwang-Man
    • Journal of Electrochemical Science and Technology
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    • 제2권4호
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    • pp.211-215
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    • 2011
  • Flexible sheets consisting of acrylonitrile-butadiene rubber (NBR) and carbon nanotube (CNT) are newly prepared varying the composition (CNT 20-25 wt.%) for use as a current collector of supercapacitor electrodes. The as-prepared CNT/NBR is electrodeposited with aniline using potentiodynamic cyclic voltammetry to yield a polyaniline (PANI)/CNT/NBR composite electrode. It is confirmed that the electrical conductivity of CNT/NBR current collector can be enhanced as the content of CNT increases. Cyclic voltammetry result shows that the sample of PANI/CNT(25 wt.%)/NBR composite achieves a maximum specific capacitance ($134.9\;F\;g^{-1}$) at $5\;mV\;s^{-1}$. Such supercapacitor application is possibly originated from the synergistic effects consisting of higher polarity of nitrile groups in NBR, conducting pathway of CNT, and electroactive property of PANI.