• Title/Summary/Keyword: new material model

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공작기계의 가공 시 열변형에 의한 오차 예측 시스템 개발

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.257-262
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    • 1997
  • A compact measurement system is developed to measure in-process errors due to thermal deformation of a machine tool, this system is composed of a gauge, 5gap-sensors and a PC. The gauge is made of invar, which is a material that has a very low thermal expansion coefficient. A new neural network model is constructed to estimate thermally induced machine tool errors based on the measured data,the given data,that is a width of cut,a depth of cut, a feed rate, a spindel speed etc, and the calculated data. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach.

Determination of stress state in chip formation zone by central slip-line field

  • Andrey Toropov;Ko, Sung-Lim
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.577-580
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    • 2003
  • Stress state of chip formation zone is one of the main problems in metal cutting mechanics. In two-dimensional case this process is usually considered as consistent shears of work material along single of several shear surfaces. separating chip from workpiece. These shear planes are assumed to be trajectories of maximum shear stress forming corresponding slip-line field. This paper suggests new approach to the constriction of slip-line field, which Implies uniform compression in chip formation zone. On the base of given model it has been found that imaginary shear line in orthogonal cutting is close to the trajectory of maximum normal stress and the problem about its determination have been considered. It has been shown that there is a second central slip-line field inside chip, which corresponds well to experimental data about stress distribution on tool rake face and tool-chip contact length. The suggested model could be useful in solution of various problems of machining.

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Upper and Lower Bound Solutions for Pile-Soil-Tunnel Interaction (한계해석법에 의한 파일-지반-터널 상호작용 해석)

  • Lee Yong-Joo;Shin Jong-Ho
    • 한국터널공학회:학술대회논문집
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    • 2005.04a
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    • pp.77-86
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    • 2005
  • In urban areas, new tunnel construction work is often taking place adjacent to existing piled foundations. In this case, careful assessment for the pile-soil-tunnel interaction is required. However, research on this topic has not been much reported, and currently only limited information is available. In this study, the complex pile-soil-tunnel interaction is investigated using the upper and lower bound methods based on kinematically possible failure mechanism and statically admissible stress field respectively. It is believed that the limit theorem is useful in understanding the complicated interaction behaviour mechanism and applicable to the pile-soil-tunnel interaction problem. The results are compared with numerical analysis. The material deformation patterns and strain data from the FE output are shown to compare well with the equivalent physical model tests. Admissible stress fields and the failure mechanisms are presented and used to develop upper and lower bound solutions to assess minimum support pressures within the tunnel.

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Nonlinear Dynamics of AFM Tip with Different Contact Models (접촉모델에 따른 AFM 팀의 배선형 동역학 비교)

  • 홍상혁;이수일;이장무
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.73-76
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    • 2004
  • Tapping mode atomic force microscopy (TM-AFM) utilizes the dynamic response of a resonating probe tip as it approaches and retracts from a sample to measure the topography and material properties of a nanostructure. We present recent results based on numerical techniques that yield new perspectives and insight into AFM. It is compared that the dynamic models including van der Waals and Derjaguin-Muller-Toporov(DMT) or Johnson-Kendall-Roberts(JKR) contact forces demonstrates that periodic solutions can be represented with respect to the approach distance and excitation frequency.

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Deformation Analysis of Semi-Solid Aluminum Material Considering Seperation Phenomena of Solid Particles (고상입자의 분리현상을 고려한 Semi-Solid 알루미늄재료의 변형해석)

  • 최진석;강충길;김기훈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.98-105
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    • 1997
  • The behaviour of alloys in the semi-solid state strongly depends on the imposed stress state and on the morphology of the phase which can very from dendritic to globular. The estimation of behaviour characteristic in the compression simulation with seim-solid materials are calculated by finite element method with proposed algorithm. The proposed theoretical model and a various boundary conditions for compression process is investigated with the coupling calculation between the liquid phase flow and the solid phase deformation. The simulation process considering soldification phenomena is performed to the isothermal conditions of two dimensional problems. To analysis of compression process by using semi-solid materials, a new stress-strain relationship is described, and compression analysis is performed by viscoelastic model for the solid phase and the Darcy's law for the liquid flow. The calculated results for compression force and ram displacement will be compared to experimental data.

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Cutting Force Analysis in End Milling Process for High-Speed Machining of Difficult-to-Cut Materials (난삭재 고속가공에서의 엔드밀링 공정의 절삭력 해석)

  • 전태수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.359-364
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    • 1999
  • Due to rapid growth of die and mould industries, it is urgently required to maximize the productivity and the efficiency of machining. In recent years, owing to the development of new kinds of material, die and mould materials are much harder and it is more difficult to cut. In this study, the workpiece SKD11(HRC45) is cut with TiAlN coated tungsten-carbide cutting tools. To find the general characteristics of difficult-to-cut materials, orthogonal turning test is performed. Orthogonal cutting theory can be expanded to oblique cutting model. The oblique cutting process in the small cutting edge element has been analyzed as orthogonal cutting process in the plane containing the cutting velocity vector and chip-flow vector. Hence, with the orthogonal cutting data obtained from orthogonal turning test, the cutting forces can be analyzed through oblique cutting model. The simulation results have shown a fairy good agreement with the test results.

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The Analysis of Three-dimensional Oxidation Process with Elasto-viscoplastic Model

  • Lee Jun-Ha;Lee Hoong-Joo
    • Transactions on Electrical and Electronic Materials
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    • v.5 no.6
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    • pp.215-218
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    • 2004
  • This paper presents a three-dimensional numerical simulation for thermal oxidation process. A new elasto-viscoplastic model for robust numerical oxidation simulation is proposed. The three-dimensional effects of oxidation process such as mask lifting effect and corner effects are analyzed. In nano-scale process, the oxidant diffusion is punched through to the other side of the mask. The mask is lifted so the thickness of oxide region is greatly enhanced. The compressive pressure during the oxidation is largest in the mask corner of the island structure. This is because the masked area near the corner is surrounded by an area larger than the others in the island structure. This stress induces the retardation of the oxide growth, especially at the masked corner in the island structure.

Vibration control of 3D irregular buildings by using developed neuro-controller strategy

  • Bigdeli, Yasser;Kim, Dookie;Chang, Seongkyu
    • Structural Engineering and Mechanics
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    • v.49 no.6
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    • pp.687-703
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    • 2014
  • This paper develops a new nonlinear model for active control of three-dimensional (3D) irregular building structures. Both geometrical and material nonlinearities with a neuro-controller training algorithm are applied to a multi-degree-of-freedom 3D system. Two dynamic assembling motions are considered simultaneously in the control model such as coupling between torsional and lateral responses of the structure and interaction between the structural system and the actuators. The proposed control system and training algorithm of the structural system are evaluated by simulating the responses of the structure under the El-Centro 1940 earthquake excitation. In the numerical example, the 3D three-story structure with linear and nonlinear stiffness is controlled by a trained neural network. The actuator dynamics, control time delay and incident angle of earthquake are also considered in the simulation. Results show that the proposed control algorithm for 3D buildings is effective in structural control.

Development of energy based Neuro-Wavelet algorithm to suppress structural vibration

  • Bigdeli, Yasser;Kim, Dookie
    • Structural Engineering and Mechanics
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    • v.62 no.2
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    • pp.237-246
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    • 2017
  • In the present paper a new Neuro-Wavelet control algorithm is proposed based on a cost function to actively control the vibrations of structures under earthquake loads. A wavelet neural network (WNN) was developed to train the control algorithm. This algorithm is designed to control multi-degree-of-freedom (MDOF) structures which consider the geometric and material non-linearity, structural irregularity, and the incident direction of an earthquake load. The training process of the algorithm was performed by using the El-Centro 1940 earthquake record. A numerical model of a three dimensional (3D) three story building was used to accredit the control algorithm under three different seismic loads. Displacement responses and hysteretic behavior of the structure before and after the application of the controller showed that the proposed strategy can be applied effectively to suppress the structural vibrations.

Product Development Based on An Environmental Management System

  • Ishii, Kazuyoshi;Koitabashi, Masayasu;Mihara, Ichiro
    • Industrial Engineering and Management Systems
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    • v.3 no.1
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    • pp.71-77
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    • 2004
  • In this paper, the difficulties involved in analyzing and designing a management system for product development are discussed with reference to reducing the impact of products on the environment. We propose some models and methods to analyze information behavior in the process of product development based on a fusion model which integrates the assessments of users’ needs, the environment, and available technology. These models and methods are subsequently applied to the development of a new packaging material. The results of this case study allow us to identify effective information for the design of a management system for product development to reduce the impact of products on the environment.