• Title/Summary/Keyword: natural rubber vulcanizates

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Recycling Natural Rubber Vulcanizates through Mechanochemical Devulcanization

  • Jang G. K.;Das C. K.
    • Macromolecular Research
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    • v.13 no.1
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    • pp.30-38
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    • 2005
  • Sulfur-cured gum natural rubber vulcanizates were devulcanized using two different concentrations of diallyl disulfide. The devulcanization process was performed at $110^{\circ}C$ min in an open two-roll cracker-cum-mixing mill. Natural rubber vulcanizates having various sulfur/accelerator ratios were used to study the cleavage of monosulfide, disulfide, and polysulfide bonds. The properties of devulcanized natural rubber increased upon increasing the disulfide concentration and the mechanical properties of the revulcanized natural rubber increased upon decreasing the sulfur content in the original rubber vulcanizates. The scorch time and the maximum state of cure both increased when the ground vulcanizates were treated with higher amounts of disulfide. TGA and DMA were conducted to study the effects of the devulcanization on the thermal stability and the $T_g$ behavior of the vulcanizates. SEM analysis was conducted to study how the failure mechanism was affected by the devulcanization process. It was possible to recover $70-80\%$ of the original gum rubber properties by using this process. From IR spectroscopic analysis, we observed that the oxidation of the main chains did not occur during high-temperature milling.

Influence of Thermal Aging in Change of Crosslink Density and Deformation of Natural Rubber Vulcanizates

  • Choe, Seong Sin
    • Bulletin of the Korean Chemical Society
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    • v.21 no.6
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    • pp.628-634
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    • 2000
  • Crosslink is the most important chemistry in a rubber vulcanizate. Degree and type of crosslinks of the vulcanizate determine its physical properties. Change of crosslink density and deformation of a rubber vulcanizate by thermal aging were studied using natural rubber (NR) vulcanizates with various cure systems (conventional, semi-EV, and EV) and different cure times (under-, optimum-, and overture). All the NR vulcanizates were deformed by the thermal aging at 60-100 $^{\circ}C.$ The higher the aging temperature is, the more degree of the deformation is. The undercured NR vulcanizates after the thermal aging were deformed more than the optimumand overcured ones. The NR vulcanizates with the EV cure system were less deformed than those with the conventional and semi-EV cure systems. The deformation of the NR vulcanizates was found to be due to change of the crosslink density of the vulcanizates. The crosslink densities of all the vulcanizates after the extraction of organic materials were also changed by the thermal ging. The sources to change the crosslink densities of the vulcanizates by the thermal aging were found to be dissociation of the existing sulfur crosslink and the formation of new crosslinks by free sulfur, reaction products of curing agents, and pendent sulfide groups.

Aging Behavior of Natural Rubber and EPDM (천연고무와 EPDM의 노화 거동)

  • Kim, Jin K.;Kim, In-Hwon;Shin, Jin-Soo
    • Elastomers and Composites
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    • v.33 no.3
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    • pp.159-167
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    • 1998
  • Rubber products are aged like human complexion by the attack of oxygen, ultra violet, ozone, etc.. Aging is very important and also very complicated phenomenon to understand. This may explain the rarity of papers on this subject. In this study, we tried to understand the aging behavior of EPDM compared to that of natural rubber. We also compared the sulfur vulcanized system to the peroxide vulcanized one. In our experiment, the peroxide vulcanizates were more advantageous in aging than the sulfur vulcanizates. The authors belived that this study about the high performance EPDM would be applicable to rubber industry.

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Effects of Mixing Mode on the Fracture Properties of Silica and Carbon Black Filled NR Vulcanizates (실리카 및 카본블랙이 충전된 천연고무 가황물에서 배합방법이 파열특성에 미치는 영향)

  • 박성수;박병호;송기찬;김수경
    • Polymer(Korea)
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    • v.24 no.2
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    • pp.220-227
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    • 2000
  • Silica and carbon black filled natural rubber (NR) vulcanizates were prepared with different mixing modes and amounts of fillers. Curing characteristics, morphology. and tear properties of the NR vulcanizates were investigated. The NR vulcanizates filled with silica and carbon black sequentially showed longer induction time ($t_2$), cure index ($t_{90}$ ), and lower maximum torque ($T_{max}$ ) than the NR vulcanizates filled with them simultaneously, during curing process. The former showed superior dispersion of fillers and tear properties to the latter. The NR vulcanizates containing 30 phr of silica showed excellent properties in the experimental range.

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Heat and Crack Resistance of Natural Rubber(NR) Compounds According to the Type of Antioxidants (산화방지제 종류에 따른 천연고무 배합물의 내열성 및 내크랙성)

  • Roh, Jong-Dae;Shin, Jun-Geun;Kim, Jin-Tae;Hur, Jae-Young;Kim, Won-Ho
    • Elastomers and Composites
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    • v.34 no.4
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    • pp.341-349
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    • 1999
  • In this study, heat and crack resistance of natural rubber (NR) compounds was evaluated. To prevent the effects of the crosslinking system, a conventional vulcanization system was selected, where the accelerator/sulfur ratio was fixed to 0.25. Vulcanizates containing phenylenediamine showed high tensile strength and tear strength compared to other vulcanizates because phenylenediamine can cause additional crosslinking and high dispersion In the vulcanizates. In the pure shear test, vulcanizates containing phenylenediamine showed an excellent tearing energy which was due to the irregular crack path, and showed excellent heat and crack resistance which was also due to the good dispersity of antioxidant and additional crosslinks in the rubbber vulcanizates.

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Influence of Cure Accelerator Content on Change of Crosslink Density by Thermal Aging in Natural Rubber Vulcanizates Filled with Silica (실리카로 보강된 천연고무 가황물의 가교 밀도 변화에 가황촉진제 함량이 미치는 영향)

  • Choi, Sung-Seen;Nah, Changwoon
    • Journal of Adhesion and Interface
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    • v.3 no.2
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    • pp.30-39
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    • 2002
  • The effect of cure accelerator content on the change in crosslink density by thermal aging was studied for silica-filled natural rubber (NR) vulcanizates. Influence of silane coupling agent was also investigated. N-tert-Butyl-2-benzothiazole sulfenamide (TBBS) and bis-(3-(triethoxysilyl)-propyl)-tetrasulfide (TESPT) were used as a cure accelerator and a silane coupling agent, respectively. The crosslink density increased by thermal aging and the increasing level became larger as the aging temperature increased. The degree of crosslink density change of the vulcanizates without the silane coupling agent was larger than that of the vulcanizates containing the silane coupling agent. For the vulcanizates silane coupling agent, the activation energy for the crosslink density change decreased with increase of the cure accelerator content in the vulvanizate.

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Influence of Chlorine Treatment on Measurement of Crosslink Density of Wiper Blade

  • Son, Chae Eun;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.55 no.3
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    • pp.229-234
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    • 2020
  • Automobile wiper blades are generally treated with chlorine to lower their friction coefficient with the windshield surface. This treatment could affect the crosslink density measurement of rubber vulcanizates, a material used in windshield wipers, which would consequently alter its chemical and physical properties. Therefore, this study evaluated the influence of chlorination on crosslink density measurements of natural rubber (NR) vulcanizates using a vehicle wiper blade. A method for determining the degree of chlorination was developed where the interaction parameter between the rubber and the swelling solvent was corrected. A decrease in the rubber sample swelling ratio was observed upon chlorination, and the chlorination penetrated less than 1% of the sample thickness. The chlorinated NR was assumed to be chloroprene rubber (CR), which was used to correct the interaction parameter. The results showed the CR contributed approximately 7% to the parameter.

Migration Behaviors of Antiozonants in Triblend Vulcanizates of NR, SBR, and BR (NR, SBR, BR의 세가지 고무로 이루어진 가류물에서 노화방지제의 이동 거동)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.35 no.1
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    • pp.38-45
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    • 2000
  • Influence of rubber composition on migration of antiozonants to the surface in ternary rubber-based vulcanizates composed of natural rubber (NR) styrene-butadiene rubber (SBR), and butadiene rubber (BR) was studied. Of the three rubbers, contents of two rudders were same and only the other one content was different (variable rubber) IPPD and HPPD were employed as antiozonants. Migration experiments were performed at $60^{\circ}C$ for 21 days and outdoors for 4 months. Migration rates of the antiozonants increase by increasing the content ratio of the variable rubber in the vulcanizares from NR/SBR/BR=1/1/0.2 to 1/1/1 and then decrease with an increase of the content ratio of the variable rudder from 1/1/1 to 1/1/5. Migration behaviors of the antiozonants in the ternary rudder-based vulcanizates depending on the rubber composition were explained by the intermolecular interactions between rubber and antiozonant, by the solubility difference of the antiozonants for the rubbers, and by the interface formed between dissimilar rubbers in the triblends.

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Binary Cure Systems of 1,6-Bis(N,N'-dibenzylthiocarbamoyldithio)-hexane and Benzothiazole Sulfenamides in Carbon Black-filled Natural Rubber Compounds

  • Choi, Sung-Seen;Park, Byung-Ho;Lee, Seung-Goo;Kim, Beom-Tae
    • Bulletin of the Korean Chemical Society
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    • v.23 no.2
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    • pp.320-324
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    • 2002
  • Binary cure system is composed of different two cure accelerators, which can cause a synergy effect to delay the scorch time and to increase the cure rate. In this study, binary cure systems between 1,6-bis(N,N'-dibenzylthiocarbamoyldithio)-hexane (DBTH) and benzothiazole sulfenamides were investigated using carbon black-filled natural rubber compounds. N-Cyclohexyl-2-benzothiazole sulfenamide (CBS), N-tert-butyl-2-benzothiazole sulfenamide (TBBS), and 2-(morpholinothio) benzothiazole (MOR) were employed as benzothiazole sulfenamides. The binary cure systems show scorch safty at high temperature. The binary cure systems have faster cure rate and better reversion resistance than the single cure system of the benzothiazole sulfenamides. DBTH is found to be more effective to decrease the viscosity of a compound than the benzothiazole sulfenamides. Physical properties of the vulcanizates with the binary cure system are better than those of the vulcanizates with the single one.