• Title/Summary/Keyword: natural rubber(NR)

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Natural Rubber-Clay Nanocomposites by Latex Method : Morphology and Mechanical Properties (라텍스법에 의한 천연고무-클레이 나노 복합재료: 모폴로지와 기계적 물성)

  • Kim, W.H.;Kang, J.H.;Kang, B.S.;Cho, U.R.
    • Elastomers and Composites
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    • v.41 no.1
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    • pp.27-39
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    • 2006
  • In this study, modified DA-MMT filled NR/DA-MMT nanocomposites were manufactured by a latex method and a compounding method. Cure characteristics and mechanical properties of the Cloisite 15A, carbon black, Na-MMT filled NR compounds and the DA-MMT filled NR compound by a latex method were also evaluated. The filler content of all compounds was 10phr except the carbon black filled compound. Degree of intercalation and dispersion was characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). According to the XRD diffraction pattern and TEM analysis, extensive intercalation and homogeneous dispersion of the clay were obtained after the two-roll milling. Although the layer distance was increased, some parts of DA-MMT showed the layer distance of Na-MMT after vulcanization. DA-MMT filled NR compounds showed the highest ODR torques, tensile strength, modulus, and tear energy. The NR/DA-MMT nanocomposite (by a latex method) compared with a NR/DA-MMT nanocomposite (by a compounding method) was found that the improvement of the mechanical properties was mainly due to the degree of dispersion of the clay.

Effects of Temperature and Curing Systems on Compression Set of NR Compounds at Constant Load (천연고무의 일정 하중 영구압축률에 대한 온도와 가교 시스템의 영향)

  • Jin, Hyun-Ho;Hong, Chang-Kook;Cho, Dong-Lyun;Kaang, Shin-Young
    • Elastomers and Composites
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    • v.44 no.1
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    • pp.41-46
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    • 2009
  • The effects of temperature and curing systems on the compression set of natural rubber (NR) at constant load were investigated. NR was compounded with various amounts of sulfur and DCP in order to obtain various crosslink densities and curing systems. Compression sets at constant load were compared with those at constant strain. Compression set at constant load was more affected by changes in crosslink density than compression set at constant strain, due to the differences of exerted strain energy density. Compression set of sulfur cured NR under constant load was increased with increasing load and temperature, but the compression set of DCP cured NR was not changed by increasing load and temperature.

A Study on the Vulcanization Reaction of Modified NR Blends by In-Situ Electrical Property Measurement (전기적 특성의 in-situ 측정에 의한 개질된 NR 블랜드의 가황 반응에 관한 연구)

  • Ha, Ki-Ryong;Suh, Soong-Hyuck;Rho, Seung-Baik;Lee, Seung-Hyun;Ahn, Won-Sool
    • Elastomers and Composites
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    • v.38 no.3
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    • pp.235-242
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    • 2003
  • A vulcanization reaction characteristics of an isoprene rubber (IR)-modified natural rubber/carbon black (NR/CB) composite was studied using in-situ electrical property measuring technique. Since the electrical conductivity of the sample composite would be changed continuously during the vulcanization reaction by rearranging of the carbon black particles within the sample, volume resistivity (${\rho}$) might be obtained as a function or reaction time. A stabilization time ($t_i$), maximum reaction speed time ($t_p$), and volume resistivity at that time(${\rho}_p$) were defined from the data for the Arrhenius analysis. Volume resistivity ${\rho}$ showed a comparatively high value of ${\sim}10^8$ order before the reaction started, and dramatically decreased to be stabilized within $1{\sim}2$ minutes as soon as the reaction started. As the more time elapsed, thereafter, ${\rho}$ decreased monotonously to a certain constant value through a peak, ${\rho}_p$ at time $t_p$, which was considered as the maximum reaction rate. As a result, while $t_i$ values were comparatively constant as $1{\sim}2$ minutes, $t_p$ values showed to become shorter and shorter as the reaction temperature.

Wax Barrier Effect on Migration Behaviors of Antiozonants in NR Vulcanizates (천연고무 가류물에서 왁스막이 오존노화방지제의 이동에 미치는 영향)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.34 no.2
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    • pp.147-155
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    • 1999
  • Waxes compounded into rubber migrate to the surface and form a protection film on the rubber surface. In general, antiozonants were used with wax to protect ozonation of rubber. Influence of wax barrier formed on the surface of a rubber vulcanizate on migration of antiozonants was studied using natural rubber (NR) vulcanizates containing various type waxes. IPPD (N-isopropyl-N'-phenyl-p-phenylenediamine), HPPD (N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine), SBPPD (N,N'-di(sec-butyl)-p-phenylenediamine), and DMPPD (N,N'-di(1,4-dimethylpentyl)-p-phenylenediamine) were employed as antiozonants. Migration experiments were performed at constant temperatures of 60 and $80^{\circ}C$ for 10, 20, 30 days using a convection oven. The migration rates of the antiozonants in the vulcanizate without wax are faster than those in the vulcanizates containing waxes. The antiozonants migrate slower in the vulcanizate containing wax with a high molecular weight distribution than in the vulcanizate with a low one. The migration rates of DMPPD and SBPPD are faster than those of HPPD and IPPD.

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Effects of Silane Structure on Composite Interaction Parameter (αC)) of Silica Filled Rubber Compounds (실란 구조가 실리카 복합소재 내 구조발달 상호계수(αC)에 미치는 영향)

  • Kim, Sung Min;Kim, Kwang Jea
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.411-416
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    • 2014
  • Due to the polar characteristics of silica compared to carbon black, the degree of silica dispersion, which affects the mechanical properties of rubber compounds, is an important issue. Wolff first introduced the in-rubber structure of particles (${\alpha}_F$) to express the structure development in the compounds; however, with the introduction of bifunctional silanes, his theory could not explain the 3-dimensional network structure of the compounds. Later his theory was expanded to express the composite interaction parameter (in-rubber structure of the compound) (${\alpha}_C$), which included Wolff's filler-filler interaction parameter (${\alpha}_F$), however, there was no reported experimental result proving the theory. This research first experimentally expressed the in-rubber structure of the compound ${\alpha}_C$ (= ${\alpha}_F+{\alpha}_{FP}$(filler-silane-rubber interaction parameter) + ${\alpha}_P$ (rubber-rubber interaction parameter)) upon mono- and bifunctional silane treated silica filled natural rubber (NR) compounds. Using different structure silanes, i.e. PTES, OTES, TESPD, and TESPT, the ${\alpha}_C$ value of each compound was measured and calculated. The ${\alpha}_C$ value of TESPT treated silica filled compound was 1.64, which composed of ${\alpha}_F$ (0.99), ${\alpha}_{FP}$ (0.31), and ${\alpha}_P$ (0.34).

실란 개질제가 실리카충전고무 컴파운드에 미치는 영향

  • Kim, Gwang-Je
    • Rubber Technology
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    • v.9 no.1
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    • pp.1-12
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    • 2008
  • Effects of silane modifier, bis(triethoxysilylpropyl) tetrasulfide (TESPT(S4)) and bis(triethoxysilylpropyl) disulfide (TESPD(S2)), on silica filled compound were investigated upon processability, dynamic, mechanical, heat build-up, blowout properties, and silica dispersion in natural rubber (NR). The temperature of the S2 treated silica compound generated higher than that of the S4 treated compound during internal mixer compounding. The shear viscosity of the S2 compound exhibited lower than that of the S4 compound and the viscosity measured in dynamic mode was close to each other. The elongation modulus of the S2 compound exhibited lower than that of the S4; however, the tear resistance strength of the S2 compound exhibited higher than that of the S4 compound. The loss tan$\delta$ values of the S2 compound exhibited higher than those of the S4 at room temperature. The augmentation of the test temperature lowered the tan$\delta$ values of each compound, which results in close tan$\delta$ values to each other at $100^{\circ}C$. The S2 compound deformed less than the S4 compound, and the blowout time of each compound was close to each other. The S2 compound generated more heat build-up than the S4 compound. The abrasion loss of the S2 compound was less than that of the S4 compound. The size of the silica agglomerate reduced on both S4 and S2 compounds upon vulcanization. The addition of the bifunctional silanes (S2 and S4) on silica filled NR compound improved the processability of each compound and their effects were more significant on the S2 compound than the S4 compound. After vulcanization the silica agglomerate size of each compound reduced compared with before vulcanization.

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Influence of Blending Method on the Generation of Wear Particulate Matters and Physical Properties in TBR Tire Tread Compounds

  • Sanghoon Song;Junhwan Jeong;Jin Uk Ha;Daedong Park;Gyeongchan Ryu;Donghyuk Kim;Kiwon Hwang;Sungwook Chung;Wonho Kim
    • Elastomers and Composites
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    • v.58 no.4
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    • pp.161-172
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    • 2023
  • Because particulate matter has emerged as a major contributor to air pollution, the tire industry has conducted studies to reduce particulate matters from tires by improving tire performance. In this study, we compared the conventional blending method, in which rubber, filler, and additives are mixed simultaneously, to the Y-blending method, in which masterbatches are blended. We manufactured carbon black (CB)-filled natural rubber (NR)/butadiene rubber (BR) blend and silica-filled epoxidized NR/BR blend compounds to compare the effects of the two blending methods on the physical properties of the compounds and the amount of particulate matter generated. The Y-blending method provided uniform filler distribution in the heterogeneous rubber matrix, improved processability, and exhibited low rolling resistance. This method also improved physical properties owing to the excellent filler-rubber interaction. The results obtained from measuring the generation of particulate matter indicated that, the Y-blending method reduced PM2.5 particulate matter generation from the CB-filled and silica-filled compounds by 38% and 60%, and that of PM10 by 29% and 67%, respectively. This confirmed the excellence of the Y-blending method regarding the physical properties of truck bus radial tire tread compounds and reduced particulate matter generated.

Studies on Surface Treatment of Kaolin Filler (Part 3) - Interaction between Surface Modified Filler and Rubber Matrix and Characterization of Reinforcement Effects of Filler - (Kaolin충전제(充塡劑) 표면처리(表面處理)에 관(關)한 硏究(연구) (제3보(第3報)) - 첨가(添加)된 충전제充塡劑)와 고무Matrix와의 Interaction 및 충전제(充塡劑) 보강효과(補强效果)의 특성화(特性化) -)

  • Kwon, Dong-Yong;Hong, Sung-Il
    • Elastomers and Composites
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    • v.20 no.1
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    • pp.25-39
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    • 1985
  • Elastomer-filler interaction in terms of characterization of filler effects was studied using natural rubber(NR) loaded with kaolin fillers modified with sodium polyphosphate and poly(maleic anhydride), respectively. Kaolins modified with sodium polyphosphate or poly(maleic anhydride) show adhering characteristics by Kraus plot. Reinforcement activity according to Cunneen-Russell method is given by those fillers, in which sodium polyphosphate-treated kaolin presents more favorable results than that treated with poly(maleic anhydride) with respect to adhesion constant, reinforcement extent, elastic constant, and crosslink density. When applied to Blanchard's linkage reinforcement theory, NR vulcanizates loaded with kaolin modified with sodium polyphosphate meet the requirements for both approximate linkage reinforcement(${\psi}'$) of 1.02 to 4.94 and accurate linkage reinforcement($\psi$) of 1.00 to 1.18, representing the values of effective wetting($C_{\psi}$) for 0.001 to 0.029 and intrinsic linkage reinforcement(${\psi}_0$) for 1.015 to 1.124, respectively, whille negligible linkage reinforcement is shown by NR vulcanizates loaded with kaolin treated with poly(maleic anhydride). Dynamic storage modulus(G') given by surface modified kaolins presents more favorable crosslink density rates of $2.260{\times}10^{-5}\;mole/cm^3-min$. for sodium polyphosphate treated kaolin and $1.305{\times}10^{-5}\;mole/cm^3-min$. for poly(maleic anhydride) treated kaolin, respectively, compared to untreated kaolin showing the rate of $1.033{\times}10^{-5}\;mole/cm^3-min$.

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Development of the Novel Cosmetics Impregnation Material and Study on Makeup W/O Emulsions using It (새로운 화장료 함침재의 개발과 이를 활용한 메이크업 유중수형 에멀전에 관한 연구)

  • Kang, Sungsoo;Kim, Hyeon Jeong;Oh, Se Woong;Park, Sang Wook;Kim, Kyung Seob
    • Journal of the Society of Cosmetic Scientists of Korea
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    • v.43 no.1
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    • pp.27-33
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    • 2017
  • Up to now, better convenience and portability were important factors in the development of the cosmetics and achieved by immersing low viscosity makeup water-in-oil (W/O) emulsion into the impregnation material. Conventionally, polyurethane sponges having porous network structures and hard textures have been dominantly used. It has an advantage of easy to manufacture because of its good impregnation property due to its structural characteristics. However, it releases emulsion too much at first use, and shows unexpected dramatic decline during the period of usage. In this study, we studied on makeup W/O emulsion with various features and developed the new foaming sponge, which showed excellent formability and proper absorption and discharge ability of cosmetic composition through the combination of natural rubber (NR) and styrene butadiene rubber (SBR). This impregnation material is characterized by the softness of elasticity like a rubber, high elongation and uniform output. We confirmed that this material can be used to develop makeup products using various oils depending on polarity and controlling the viscosity of the makeup W/O emulsion. Thus, it is concluded that these results provide valuable information in developing new cosmetics impregnation materials.

Influence of Reinforcing Systems on Thermal Aging Behaviors of NR Composites (충전 시스템이 NR 복합체의 열노화 거동에 미치는 영향)

  • Choi, Sung-Seen;Kim, Jong-Chul
    • Elastomers and Composites
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    • v.46 no.3
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    • pp.237-244
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    • 2011
  • Five natural rubber (NR) composites with different reinforcing systems of unfilled, carbon black, carbon black with silane coupling agent, silica, and silica with silane coupling agent were thermally aged and change of the crosslink densities by the accelerated thermal aging was investigated. The crosslink densities on the whole increased as the aging time elapsed irrespective of the reinforcing systems. The crosslink density changes became noticeable by increasing the aging temperature. For carbon black-filled composites, the silane coupling agent made the crosslink density change to be increased. For silica-filled composites, however, the silane coupling agent made the crosslink density increment reduced at 60 and $70^{\circ}C$ and it hardly affect the degree of the crosslink density change at 80 and $90^{\circ}C$. The activation energies for the crosslink density changes of the carbon black-filled samples increased continuously in a logarithmic fashion, whereas that of the silica-filled one showed a quasi-steady state ranges at aging times of 30-150 days. The activation energy of the unfilled sample increased exponentially with the aging time. The experimental results were explained with sulfur donation from the silane coupling agent, surface modification of the filler by the silane coupling agent, adsorption of curative residues on the silica surface, and release of the adsorbed curative residues.