• Journal of the Korean Society of Manufacturing Process Engineers
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• 제19권5호
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• pp.75-81
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• 2020

Multistage hot forging process enables mass production of various parts at a high speed, wherein, it is important to design the forging steps in an optimal way. Finite element methods are widely applied for optimizing the forging process design; however, they present inaccurate results due to the rapid change in the mold temperature during multistage hot forging. In this study, the temperature distributions of the mold in a steady state were calculated via heat transfer analysis during mold cooling. The flow stress and friction coefficient of the material were measured according to the temperature and were applied for numerical analysis of the multistage hot forging process. Eventually, the accuracy of the analysis results is verified by comparing these results with the experiments.

• Journal of the Korean Institute of Telematics and Electronics B
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• 제33B권12호
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• pp.84-94
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• 1996

In this work, a fuzzy petri net model for modeling a general form of fuzzy production system which consists of chaining fuzzy production rules and so requires multistage reasoning process is presented. For the obtained fuzzy petri net model, the net will be transformed into some matrices, and also be systematically led to an algebraic form of a state equation. Since it is fond that the approximate reasoning process in fuzzy systems corresponds to the dynamic behavior of the fuzzy petri net, it is further shown that the multistage reasoning process can be carried out by executing the state equation.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 한국추진공학회 2008년 영문 학술대회
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• pp.130-135
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• 2008

An aerodynamic optimization design process of multistage axial turbine is presented in this article: first, applying quasi-three dimensional(Q3D) design methods to conduct preliminary design and then adopting modern optimization design methods to implement multistage local optimization. Quasi-three dimensional(Q3D) design methods, which mainly refer to S2 flow surface direct problem calculation, adopt the S2 flow surface direct problem calculation program of Harbin Institute of Technology. Multistage local optimization adopts the software of Numeca/Design3D, which jointly adopts genetic algorithm and artificial neural network. The major principle of the methodology is that the successive design evaluation is performed by using an artificial neural network instead of a flow solver and the genetic algorithms may be used in an efficient way. Flow computation applies three-dimensional viscosity Navier Stokes(N-S) equation solver. Such optimization process has three features: (i) local optimization based on aerodynamic performance of every cascade; (ii) several times of optimizations being performed to every cascade; and (iii) alternate use of coarse grid and fine grid. Such process was applied to optimize a three-stage axial turbine. During the optimization, blade shape and meridional channel were respectively optimized. Through optimization, the total efficiency increased 1.3% and total power increased 2.4% while total flow rate only slightly changed. Therefore, the total performance was improved and the design objective was achieved. The preliminary design makes use of quasi-three dimensional(Q3D) design methods to achieve most reasonable parameter distribution so as to preliminarily enhance total performance. Then total performance will be further improved by adopting multistage local optimization design. Thus the design objective will be successfully achieved without huge expenditure of manpower and calculation time. Therefore, such optimization design process may be efficiently applied to the aerodynamic design optimization of multistage axial turbine.

• Journal of Microbiology and Biotechnology
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• 제21권10호
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• pp.1081-1087
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• 2011

An internally radiating photobioreactor was applied for the production of astaxanthin using the unicellular green alga Haematococcus pluvialis. The cellular morphology of H. pluvialis was significantly affected by the intensity of irradiance of the photobioreactor. Small green cells were widespread under lower light intensity, whereas big reddish cells were predominant under high light intensity. For these reasons, growth reflected by cell number or dry weight varied markedly with light conditions. Even under internal illumination of the photobioreactor, light penetration was significantly decreased as algal cells grew. Therefore, we employed a multistage process by gradually increasing the internal illuminations for astaxanthin production. Our results revealed that a multistage process might be essential to the successful operation of a photobioreactor for astaxnthin production using H. pluvialis.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 한국정밀공학회 2009년도 추계학술대회 논문집
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• pp.465-466
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• 2009

• Journal of the Korean Society for Precision Engineering
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• 제28권3호
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• pp.377-382
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• 2011

Up to now, process design of multistage profile drawing from initial round material is performed through trial-and-error based on experience of industrial experts. This means the increase in production cost and excessive time consuming. In this study, process design program was developed for multistage profile drawing from initial round material. The program was made using VisualLISP. Therefore, the program can be operated by AutoCAD program. In order to verify the effectiveness of the program, two stage profile drawing process for producing heavy duty guide rail was design by using the program. In addition FE analysis and profile drawing experiment were performed. As a result, the program can be used in order to design profile drawing process design.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.399-402
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• 2006

The outer race of CV(constant velocity) joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. Traditional warm and cold forging methods have their own limitations to produce such a complex shaped part; warm forging requires complex system with relatively higher manufacturing cost, while cold forging is not applicable to materials with limited formability. Therefore, multistage forging may be advantageous to produce complex shaped parts. In order to build a multistage forging system, it is necessary to characterize mechanical properties in response to system design parameters such as temperature, forging speed and reduction. For the analysis of formability of multistage forging process, finite element method(FEM) has been used for the process analysis. As a model case, a constant velocity (CV) joint forging process is analyzed by FEM, since CV joint has a complex shape and also its required dimensional tolerances are very tight. The data acquired by FEM is compared with operational forging data obtained from an industrial production line. Based on this comparative analysis, multistage forging process for CV joints is proposed.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 한국소성가공학회 1997년도 추계학술대회논문집
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• pp.53-56
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• 1997

The multistage precision forming process for aperture of electronic guns consists mainly of drawing and swaging operations. The multistage forming sequence is analyzed in view of production industry, and based on the industrial investigation. The processes are simulated by the finite element code MARC. The elastic recovery, strain and stress distribution, and the die forces are summarized.

• Nuclear Engineering and Technology
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• 제39권5호
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• pp.663-672
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• 2007

The mutual separation behavior of actinides and rare earths in a countercurrent multistage reductive extraction system was predicted by computer calculation. The distribution information for actinides and rare earths in the reductive extraction systems of LiCl-KCl/Cd and LiCl-KCl/Bi was collected from literature and then it was used for the calculation of a multistage extraction. The results of the concentration profiles throughout the extraction cascade, recovery yields of various metal solutes, and separation factors between the actinides and rare earths were calculated. The effects of the major process parameters, such as reducing agent content in the metal phase, number of stages, and salt/metal flow ratio, etc., on the extraction behavior were also examined.

• Journal of Korean Society for Quality Management
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• 제33권4호
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• pp.88-95
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• 2005

Multistage screening is a common practice when a component has a critical effect on the function of the assembly. A defect in a component might incur malfunction of an electronic device, resulting in a great amount of loss. Multistage screening, including duplicated screening inspections, may provide a good solution for this problem when inspection errors are present. In the company studied here, the manufacturing process of the multiple layer chip capacitor includes two-stage screening. In the first stage, screening inspection is performed repeatedly until no defects are found in the lot. In the second stage, sampling inspection is performed by a group of experts prior to shipment. In this article, we review the procedure used in the field and suggest a revised model of the multiple screening procedure and solution method for this situation. The usefulness of the proposed model is discussed through a practical example.