• 제목/요약/키워드: multi-pass welding

검색결과 107건 처리시간 0.022초

루트부 갭이 있는 양면 필릿용접 이음부의 용접잔류응력 분포 (Distribution of Welding Residual Stresses in T-joint Weld with Root Gap)

  • 방한서;김성환;김영표;이창우
    • 대한조선학회논문집
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    • 제39권3호
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    • pp.81-88
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    • 2002
  • 용접구조물의 루트부는 외력에 의한 응력 집중에 의해 파손되기 쉽다. 따라서 구조물의 안전성 및 신뢰성 측면에서 홈 가공한 그루브 용접에 의한 완전용입 용접이 일반적으로 요구되어진다. 하지만 필릿 T-이음부 용접은 루트부의 갭과 같은 불완전 용입부를 만들어내기 쉬움에도 불구하고 홈 가공 시간 및 용접봉 소모량을 줄이기 위해 이러한 필릿용접이 자주 행해지고 있다. 따라서, 본 연구에서는 필릿 용접구조물의 플래이트(또는 플랜지)와 웨브 부분에 발생하는 용접잔류 응력과, 특히 불완전 용입에 의한 루트부 갭을 갖는 양면 T-이음부의 노치부분에 발생하는 잔류응력 분포를 해석하고자 하였다. 해석을 위해서 서브머지드 아-크 용접에 의한 단층 및 다층패스용접 모델을 선정하였으며, 열전도 및 열탄소성 이론을 고려한 유한요소 프로그램을 사용하였다.

厚板 鋼構造物 熔接이음부의 熱分布 特性에 關한 硏究 (A Study on the Characteristics of Heat Distribution of Welded Joint on the Steel Structure with Thick Plate)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • 제13권1호
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    • pp.138-144
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    • 1995
  • Recently, as the industrial structure tends to become large, the thickness of structural plate becomes thicker. Therefore, the thicker the plate of welded structure is, the larger the shape of welded joint. The effect of large heat input makes large heat affected zone(HAZ). These bring to complict welding residual stress and to weaken material, which may cause extremely harm to the safety of structures. Nevertheless, welding is design is regulated by the KS, JIS or standard in the resister of shipping such as KR, ABS or LR. However, these rules are based on rather experimental than theoretical. In this study, the computer program of heat conduction, considering un-steady state and quasi-steady state, is developed for optimizing(minimizing) a shape of welded joint. The characteristics of heat on the welded joints with various shapes are clarified by the results of the analyses.

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원자로 압력용기 원주방향 용접부의 잔류응력 해석 (Analysis of Residual Stress on Circumferential Weldment of Reactor Pressure Vessel)

  • 김종성;진태은
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.430-434
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    • 2001
  • To perform the integrity evaluation of RPV more realistically, it is necessary to evaluate the metallurgical microstructure and residual stress considering more real phenomena such as multi-pass welding process and PWHT. Accordingly, firstly, this paper proposes the integrated assessment methodology systematically developed for residual stress on weldment of RPV by using thermodynamics, diffusion theory, finite element method and validation experiment. Also, the residual stress on circumferential weldment of reactor pressure vessel is calculated considering multi-pass welding process by the commercial finite element package, ABAQUS.

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9% 니켈강 후판 용접부의 강도 및 잔류응력 (Welding Residual Stress and Strength of Thick 9% Nickel Steel Plate)

  • 김영균;김영완;김재훈
    • 동력기계공학회지
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    • 제18권4호
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    • pp.85-90
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    • 2014
  • In this paper, the transient thermal and residual stress analysis of the welding of 9% Ni steel plates using the FEA software ABAQUS are presented. The 9% Ni steel plates are welded manually with welding consumables of 70% Ni based Inconel type super-alloys (YAWATA WELD B (M)), producing a multi-pass/multi-layer butt weld. For these materials, temperature dependant mechanical and thermal material properties are used in the analysis. The back gouging is considered in welding process simulation. The FE thermal results are validated by comparing the real fusion profile and heat affected zone (HAZ). In addition, the continuous indentation test was conducted to measure the strength of base metal, HAZ and weld metal.

극후판 다층 FCAW 맞대기 용접부의 잔류응력 특성에 관한 연구 (A Study of the Residual Stress Characteristics of FCAW Multi-Pass Butt Joint for an Ultra-Thick Plate)

  • 방희선;방한서;이윤기;김현수;이광진
    • 한국해양공학회지
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    • 제24권2호
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    • pp.62-66
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    • 2010
  • The goal of this work is to establish the reliability of FCA welded joints for high strength EH36-TMCP ultra thick plate. For this, heat conduction and thermo elasto-plastic analyses have been conducted on a multi-pass, X-groove, butt-joint model to clarify the thermal and mechanical behavior (residual stresses, magnitude of the stresses, and their production and distribution mechanisms) of the weld joint. In addition, the results of the welding residual stress obtained from thermo elasto-plastic analysis was verified and compared with results obtained by XRD analysis.

ENHANCING TIG WELD PERFORMANCE THROUGH FLUX APPLICATION ATIG AND FBTIG PROCESSES

  • Marya, S.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.70-75
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    • 2002
  • The penetration potential of TIG welding in one single run is limited, though the process itself generates high quality welds with good weld cosmetics. This is one of the main reasons, which has contributed to its development in high duty applications such as those encountered in aeronautical, aerospace, nuclear & power plant applications. For these applications, stainless steels, titanium k nickel based alloys are most often used. As these materials remain very sensible to weld heat input k atmospheric pollution, stringent processing conditions are imposed. For example welding of titanium alloys requires argon shielding of weld zone and for 5 mm thick plates multi-pass runs & filler additions are required. This multi-run operation not only raises the welding cost, but also increases defect risks. In recent years, extensive interest has been raised by the possibility to increase weld penetrations through flux applications & the process is designated ATIG-activated TIG, or FBTIG-flux bounded TIG. The improved welding performance of such flux assisted TIG is related to arc constriction and surface tension effects on weld pool. The research work by authors has lead to the formulation of welding fluxes for stainless steels k titanium alloys with TIG Process. These fluxes are now commercialized & some applications in industry have already been carried out. FBTIG for aluminum has been proposed with silica application for AC mode TIG welding. The paper highlights the fundamentals of flux role in TIG welding and illustrates some industrial applications.

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