• Title/Summary/Keyword: motors

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Development of a Model-Based Motor Fault Detection System Using Vibration Signal (진동 신호 이용 모델 기반 모터 결함 검출 시스템 개발)

  • ;A.G. Parlos
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.11
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    • pp.874-882
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    • 2003
  • The condition assessment of engineering systems has increased in importance because the manpower needed to operate and supervise various plants has been reduced. Especially, induction motors are at the core of most engineering processes, and there is an indispensable need to monitor their health and performance. So detection and diagnosis of motor faults is a base to improve efficiency of the industrial plant. In this paper, a model-based fault detection system is developed for induction motors, using steady state vibration signals. Early various fault detection systems using vibration signals are a trivial method and those methods are prone to have missed fault or false alarms. The suggested motor fault detection system was developed using a model-based reference value. The stationary signal had been extracted from the non-stationary signal using a data segmentation method. The signal processing method applied in this research is FFT. A reference model with spectra signal is developed and then the residuals of the vibration signal are generated. The ratio of RMS values of vibration residuals is proposed as a fault indicator for detecting faults. The developed fault detection system is tested on 800 hp motor and it is shown to be effective for detecting faults in the air-gap eccentricities and broken rotor bars. The suggested system is shown to be effective for reducing missed faults and false alarms. Moreover, the suggested system has advantages in the automation of fault detection algorithms in a random signal system, and the reference model is not complicated.

A Study on Humanoid Robot Control Method Using Zigbee Wireless Servo Motor with Sensor Network

  • Shin, Dae-Seob;Lee, Hyeong-Cheol
    • Journal of IKEEE
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    • v.16 no.3
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    • pp.235-243
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    • 2012
  • In this study, we developed two legged multi-joint robot by using wireless servo motor that was applied by wireless sensor network technology, which is widely used recently, and performed an experiment of walking method of two legged multi-joint robot. We constructed the star network with servo motors which were used at each joint of two-legged robot. And we designed the robot for operation by transmission of joint control signal from main control system or by transmission of the status of each joint to the main control system, so it operates with continuously checking the status of joints at same time. We developed the humanoid robot by using wireless digital servo motor which is different from existing servo motor control system, and controlled it by transmitting the information of angles and speeds of robot joints to the motor(node) as a feedback through main control system after connecting power and setting up the IDs to each joint. We solved noisy problem generated from wire and wire length to connection point of the control device by construction of the wireless network instead of using existing control method of wiring, and also solved problem of poor real time response to gait motion by controlling the position with continuous transmission of control signals to each joint. And we found that the effective control of robot is able by performing the simulation on walking motion in advance with the developed control algorithm which was downloaded into installed memory. Also we performed the stable walking with two-legged robot by attaching pressure sensor to robot sole. And we examined the robot gait operated by application of calculated algorithm on robot movement to each joint. In this study, we studied the method of controlling robot gait motion by using wireless servo motors and measured the torque applied to each joint, and found that the developed wireless servo motor by ZigBee sensor network offers easier control of two legged robot gait and better circuit configuration of it than the existing wired control system could do.

Implementation of Active Sound Enrichment Control for Improving Engine Sound Quality Inside the Cabin of a Passenger Car (차량 실내공간의 가속 시 엔진음 음질 향상을 위한 실시간 능동음향증강 제어 구현)

  • Lee, Young-Sup;Kim, Jeakwan;Ryu, Seokhoon;Kim, Seonghyeon;Park, Dong Chul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.2
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    • pp.195-202
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    • 2016
  • In this study, a concept of active sound enrichment (ASE) control system was implemented and demonstrated for improving engine sound quality inside the cabin of a passenger car during acceleration. Unlike the active noise control cancels the noise for disturbance rejection, the ASE adds additional sound to the noise for tracking control. This approach requires a new algorithm to provide additional artificial sound to the original engine sound using active control strategy to achieve a target sound profile, which is predefined to satisfy required interior sound quality. The ASE algorithm was implemented in a digital controller dSPACE DS1401 and real-time control experiment was accomplished in an actual car. The ASE control results show that the actively enriched sound of each engine order against RPM tracks the target profiles precisely and quickly and improves the discontinuity, the level ratios and the sound pressure level of each engine order. Thus it is anticipated the ASE system can be applied for the improvement of the engine sound quality inside the cabin during acceleration.

Effect of bogie fairings on the snow reduction of a high-speed train bogie under crosswinds using a discrete phase method

  • Gao, Guangjun;Zhang, Yani;Zhang, Jie;Xie, Fei;Zhang, Yan;Wang, Jiabin
    • Wind and Structures
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    • v.27 no.4
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    • pp.255-267
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    • 2018
  • This paper investigated the wind-snow flow around the bogie region of a high-speed train under crosswinds using a coupled numerical method of the unsteady Realizable $k-{\varepsilon}$ turbulence model and discrete phase model (DPM). The flow features around the bogie region were discussed and the influence of bogie fairing height on the snow accumulation on the bogie was also analyzed. Here the high-speed train was running at a speed of 200 km/h in a natural environment with the crosswind speed of 15 m/s. The mesh resolution and methodology for CFD analysis were validated against wind tunnel experiments. The results show that large negative pressure occurs locally on the bottom of wheels, electric motors, gear covers, while the positive pressure occurs locally on those windward surfaces. The airflow travels through the complex bogie and flows towards the rear bogie plate, causing a backflow in the upper space of the bogie region. The snow particles mainly accumulate on the wheels, electric motors, windward sides of gear covers, side fairings and back plate of the bogie. Longer side fairings increase the snow accumulation on the bogie, especially on the back plate, side fairings and brake clamps. However, the fairing height shows little impact on snow accumulation on the upper region of the bogie. Compared to short side fairings, a full length side fairing model contributes to more than two times of snow accumulation on the brake clamps, and more than 20% on the whole bogie.

Analysis on Noise of Automotive Alternator Considering the Number of Stator Slots (승용차용 교류발전기의 고정자 슬롯 수가 소음에 미치는 영향 분석)

  • Song, Jin-Seo;Kim, Gwang-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.126-133
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    • 2000
  • Noise of automotive alternators can be classified into mechanical noise, aerodynamic noise and electro-magnetic noise. which is the same as for electric motors. Previous studies show that the elect ro-magnetic noise takes a maw peak at the rotating frequency multiplied by the number of stator slots. It has not been proved clearly so far, however, that the major peak is wholely due to the stator slots. On the contrary it is well known that noise of motors. which has a mechanism similar to the alternator except that the number of stator slots in automotive alternators is in gene\integer multiple of that of rotor segments, is closely related to the number of rotor slots. Therefore, the statement that only the stator slots is the source of the major peak in the noise spectrum of alternators is suspicious although not easy, to show theoretically, that the statement is incorrect. In this paper. effects of the stator slots on the noise in an automotive alternator are experimentally investigated by intentionally modifying the number of stator slots in such a way that the number of the states is not an integer multiples of the rotor slots. It is shown that both the stator slots are not so much influential as the rotor slots and claimed that the major peak in the noise spectrum of conventional alternators is due to superposition of a component caused by the stator and a higher harmonic component caused by the rotor

Rheological properties and crystallization kinetics of polypropylene block copolymer with repeated extrusion

  • Sung Yu-taek;Seo Won Jin;Kim Jong Sung;Kim Woo Nyon;Kwak Dong-Hwan;Hwang Tae-Won
    • Korea-Australia Rheology Journal
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    • v.17 no.1
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    • pp.21-25
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    • 2005
  • Rheological properties and crystallization kinetics of the polypropylene (PP) block copolymer and recycled PP block copolymer were studied by advanced rheometric expansion system (ARES), differential scanning calorimetry (DSC), and optical microscopy. In the study of the dynamic rheology, it is observed that the storage modulus and loss modulus for the PP block copolymer and recycled PP block copolymer did not change with frequency. In the study of the effect of the repeated extrusion on the crystallization rate, half crystallization time of the PP samples was increased with the number of repeated extrusion in isothermal crystallization temperature ($T_c$). From the isothermal crystallization kinetics study, the crystallization rate was decreased with the increase of the number of repeated extrusion. Also, from the result of Avrami plot, the overall crystallization rate constant (K) was decreased with the increase of the number of the repeated extrusion. From the study of the optical microscopy, the size of the spherulite of the PP samples did not change significantly with the number of repeated extrusion. However, it was clearly observed that the number of the spherulite growth sites was decreased with the number of repeated extrusion. From the results of the crystallization rate, isothermal crystallization kinetics, Avrami plots, and optical microscopy, it is suggested that the crystallization rate of the PP block copolymer is decreased with the increase of the number of repeated extrusion.

Design of Diversity Vehicle Antennas for FM Radio Reception (FM 라디오 수신을 위한 차량용 다이버시티 안테나 설계)

  • Ahn, Seung-Beom;Noh, Young-Ho;Oh, Jung-Hoon;Choo, Ho-Sung
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.8
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    • pp.761-769
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    • 2009
  • In this paper, we report on the channel capacity and diversity gain of the vehicle on-glass antenna for FM radio reception. The correlation coefficient and channel capacity were obtained using the simulated 3D radiation pattern of each antenna and the Rayleigh channel model for urban environment. To examine the channel capacity we used two antennas which are a simple straight antenna and L-type antenna. Then we observed the available channel capacity by varying the position of feeds and the shape of the L-type antenna. The sample antenna, which has a maximum feed distance with different polarizations, was built and the receiving performance was measured in the weak FM field area. From the results we confirmed that the distance between the feeds should be placed as far as possible for the high channel capacity. If the distance between the feeds are greater than a certain threshold value than the polarizations of the two antennas are getting more important for determining the channel capacity.

Influence of Rotating Wheel and Moving Ground Condition to Aerodynamic Performance of 3-Dimensional Automobile Configuration (돌아가는 바퀴 및 이동지면 조건이 3차원 자동차 형상의 공력성능에 미치는 영향에 관한 연구)

  • Kang, Seung-On;Jun, Sang-Ook;Park, Hoon-Il;Ku, Yo-Cheon;Kee, Jung-Do;Hong, Dong-Hee;Kim, Kyu-Hong;Lee, Dong-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.100-107
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    • 2010
  • This paper gives new conceptual descriptions of drag reduction mechanism owing to rotating wheel and moving ground condition when dealing with automotive aerodynamics. Using Computational Fluid Dynamics (CFD), flow simulation of three dimensional automobile configuration made by Vehicle Modeling Function (VMF) is performed and the influence of wheel arch, wheels, rotating wheel & moving ground condition to the automotive aerodynamic performance is analyzed. Finally, it is shown that rotating wheel & moving ground condition decreases automotive aerodynamic drag owing to the reduction of the induced drag led by the decrease of COANDA flow intensity of the rear trunk flow.

Material Optimization of BIW for Minimizing Weight (경량화를 위한 BIW 소재 최적설계)

  • Jin, Sungwan;Park, Dohyun;Lee, Gabseong;Kim, Chang Won;Yang, Heui Won;Kim, Dae Seung;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.16-22
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    • 2013
  • In this study, we propose the method of optimally changing material of BIW for minimizing weight while satisfying vehicle requirements on static stiffness. First, we formulate a material selection optimization problem. Next, we establish the CAE procedure of evaluating static stiffness. Then, to enhance the efficiency of design work, we integrate and automate the established CAE procedure using a commercial process integration and design optimization (PIDO) tool, PIAnO. For effective optimization, we adopt the approach of metamodel based approximate optimization. As a sampling method, an orthogonal array (OA) is used for selecting sampling points. The response values are evaluated at the sampling points and then these response values are used to generate a metamodel of each response using the linear polynomial regression (PR) model. Using the linear PR model, optimization is carried out an evolutionary algorithm (EA) that can handle discrete design variables. Material optimization result reveals that the weight is reduced by 44.8% while satisfying all the design constraints.

A Study on the way to improve the rear van's durability of Korean Light Tactical Vehicle (한국형 전술차량 후방밴 강성·강도 보강을 통한 내구성 향상에 관한 연구)

  • Park, Jinwon;Kim, Dooho;Song, Buguen;Kim, Seonjin;Yun, Sangjin
    • Journal of Korean Society for Quality Management
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    • v.46 no.2
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    • pp.269-282
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    • 2018
  • Purpose: The purpose of this study was to improve the FRP Van's durability by analyzing the problematic parameters, redesigning the rear van, and verifying the design drafts using the CAE analysis & Rig test. Methods: The collected data through the government quality inspection and field spot check were thoroughly analyzed through the characteristics diagram and the improvement suggestions were verified by performing CAE analysis, like the dynamic stiffness, Torsional stiffness, open/close condition's strength, Full car durability and Carrying out the actual test. Results: The results of this study are as follows; The output of CAE analysis shows that improvement suggestions have considerable effects on the reinforcement of FRP structure, and the actual torsion and open/close condition durability test prove that rear van may have durable life which is equivalent to vehicle life cycle. Conclusion: The structural weakness of KLTV's FRP rear van was overcome by applying the stiffener in rear van and changing the bonding method of each FRP pieces. That suggestions were proved using CAE analysis and Rig test.