• Title/Summary/Keyword: motion accuracy

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Rotating Accuracy Analysis for Spindle with Angular Contact Ball Bearings (각 접촉 볼베어링 스핀들의 회전정밀도 분석)

  • Hwang, Jooho;Kim, Jung-Hwan;Shim, Jongyoup
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.735-739
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    • 2013
  • The error motion of a machine tool spindle directly affects the surface errors of machined parts. Spindle motion errors such as three translational motions and two rotational motions are undesirable. These are usually due to the imperfectness of bearings, stiffness of spindle, assembly errors, and external force or unbalance of rotors. The error motions of the spindle need to be reduced for achieving the desired performance. Therefore, the level of error motion needs to be estimated during the design and assembly process of the spindle. In this study, an estimation method for five degree-of-freedom (5 DOF) error motions for a spindle with an angular contact ball bearing is suggested. To estimate the error motions of the spindle, the waviness of the inner-race of bearings and an external force model were used as input data. The estimation model considers the geometric relationship and force equilibrium of the five DOFs. To calculate the error motions of the spindle, not only the imperfections of the shaft and bearings but also driving elements such as belt pulley and direct driving motor systems are considered.

Experimental Study on Hydrodynamic Coefficients of Autonomous Underwater Glider Using Vertical Planar Motion Mechanism Test (VPMM 시험을 통한 무인 수중 글라이더 모형의 동유체력 계수 추정에 관한 연구)

  • Jung, Jin-Woo;Jeong, Jae-Hun;Kim, In-Gyu;Lee, Seung-Keon
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.119-125
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    • 2014
  • A vertical planar motion mechanism(VPMM) test was used to increase the prediction accuracy for the maneuverability of an underwater glider model. To improve the accuracy of the linear hydrodynamic coefficients, the analysis techniques of a pure heave test and pure pitch test were developed and confirmed. In this study, the added mass and damping coefficient were measured using a VPMM test. The VPMM equipment provided pure heaving and pitching motions to the underwater glider model and acquired the forces and moments using load cells. As a result, the hydrodynamic coefficients of the underwater glider could be acquired after a Fourier analysis of the forces and moments. Finally, a motion control simulation was performed for the glider control system, and the results are presented.

Estimation of Rotational Motion Accuracy for Rotary Units (회전 유니트의 회전정밀도 예측 기술)

  • Hwang, Jooho;Shim, Jongyoup;Park, Chun-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.127-133
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    • 2015
  • The error motion of a machine tool spindle directly affects the surface errors of machined parts. Those are usually due to the imperfectness of bearings, stiffness of spindle, assembly errors, external force or unbalance of rotors. The error motions of the spindle have been needed to be decreased to desired goal of spindle's performance. The level of error motion is needed to be estimated during the design and assembly process of the spindle. In this paper, the estimation method for the five degree of freedom (5 D.O.F) error motions for rotary units such as a spindle and rotary table are suggested. To estimate the error motions of the rotary unit, waviness of bearings and external force model were used as input data. The estimation model considers geometric relationship and force equilibrium of the five degree of the freedom motions.

Development of a Hydrostatic Guideway Driven by the Linear Motor (리니어모터를 이용한 초정밀 유정압안내면 개발)

  • 박천홍;오윤진;황주호;이득우
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.139-144
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    • 2004
  • In order to discuss the availability of hydrostatic guideways driven by the coreless linear motor to ultra precision machine tools, a prototype of guideway is designed and tested in this research. A coreless linear DC motor with the continuous force of 156 N and a laser scale with the resolution of 0.01 ${\mu}{\textrm}{m}$ are used as the feeding system. The experiments are performed on the static stuffiness, motion accuracy, positioning accuracy, microstep response and variation of velocity. The guideway has the infinite axial stillness within 50 N of applied load, and by the motion error compensation method using the Active Controlled Capillary, 0.08 ${\mu}{\textrm}{m}$ of linear motion error and 0.1 arcsec of angular motion error are acquired. The guideway also has 0.21 ${\mu}{\textrm}{m}$ of positioning error and 0.09 ${\mu}{\textrm}{m}$ of repeatability, and it shows the stable response against the 0.01 ${\mu}{\textrm}{m}$ resolution step command. The velocity variation of feeding system is less than 0.6 %. From these results, it is confirmed that the hydrostatic guideway driven by the coreless linear motor is very useful fur the ultra precision machine tools.

ISAR Motion Compensation based on Accumulation and Limitation of Consecutive Radar Returns

  • Seo, Dong-Shin
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.25 no.10B
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    • pp.1803-1812
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    • 2000
  • A new motion compensation method for ISAR is presented in this paper. It employs amplitude limiting and integration of consecutive range profiles to improve the range and phase alignment accuracy and to alter the propagation properties of compensation errors. These allow the image quality to be significantly improved. It is shown from the imaging results that the new motion compensation algorithm can get images of targets in field situations with much better quality than the traditional cross-correlation algorithm.

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Development of the Measuring System of the Rotational Accuracy of main Spindles (주축의 회전정도 측정시스템의 개발)

  • Sin, Yeong-Jae;Park, Jong-Gwon;Lee, Hu-Sang
    • 한국기계연구소 소보
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    • s.20
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    • pp.21-26
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    • 1990
  • In order to satisfy the industrial requirements to measure the rotational error motion of main spindles and to find out the source of the error motion, some measuring systems were made. Their measuring principle are based on the 3-point roundness measurement. In these measuring systems, the measurements are processed by digital calculation technique and the form error and the rotational error motion of main spindles are spearated. In the present paper, the principle of 3-point metnod is introduced and some application examples are shown.

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A Study on MBES Error Data Removing using Motion Sensor (Motion Sensor를 이용한 MBES 오측자료 제거 연구)

  • Kang, Moon-Kwon;Choi, Yun-Soo;Chang, Min-Chol;Yoon, Ha-Su
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.28 no.1
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    • pp.39-46
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    • 2010
  • Sounding data is the essential source for the safety of ships navigation system, and fundamental to the reasonable usage and maintenance of the ocean as well. As IT tech, positioning equipment such as GPS and INS, echo sounder are developed, recently, the precise submarine topography database bas been built by Multi-Beam Echo Sounder. However, MBES data includes some inevitable error caused by several factor, and some data have errors where the terrain is wobble. The error, which causes the $moir\acute{e}$ pattern error is the main factor hindering the accuracy of MBES data results, and therefore it is necessary to figure out the main cause of the error for the improvement of the accuracy by removing error data. On this research, the main cause of the error data is studied by analyzing motion sensor value of data including the $moir\acute{e}$ pattern error. Thus, as the result of examination, it turns out that the $moir\acute{e}$ pattern error is related to the standard deviation of Roll, and error data values are results of the non-correspondence between Swath data and Roll values caused by the drastic change of Roll values. Accordingly, the error data is removed by comparing between the gradient of Swath data and Roll values. Finally, as the result of removing error data, it is expected to be able to estimate the quality of MBES using the standard deviation of Motion sensor's Roll value, and calculate the additive error factor, which minimize non-corresponding data, and also this research must be contributed to improve the accuracy of sounding for small vessels with lots of motion in the bad circumstance for navigation.

Development of Underwater Motion Measurement System for Model Test of Ocean System (해양시스템 모형실험을 위한 수중운동계측시스템 개발 연구)

  • CHOI JONG-SU;HONG SUP
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.166-172
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    • 2004
  • An underwater motion measurement system was constructed for applications to the model basin. A commercial motion capture system, FALCON of Motion Analysis Corp., which corrects automatically the distortion caused by refraction of the light passing through water and air, was adopted for underwater motion measurement. The modifications of FALCON system were performed: waterproofing camera housings, markers, connectors, and a new blue ring lighter. the accuracy of the motion measurement was obtained within the calibration error of 0.87mm in average and 0.89mm in standard deviation for the distance of 500mm between two markers on the calibration device. the volume of $2100mm(length)\times2100mm(breadth)\times2300mm(Height)$ was covered with 4 cameras of the underwater motion measurement system. For the performance verification, motion measurement test of a vertical mooring chain model excited at the top end was carried out. The 3D motions of mooring model were measured with variable amplitude and period of the forced excitation. Higher order motions of the mooring model were observed as the excitation period decreases. the performance of the system was verified by successfully measuring 3D motion of mooring model.

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