• Proceedings of the Korean Institute of Building Construction Conference
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• 2009.11a
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• pp.55-59
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• 2009

The epoxy resin without hardener can harden by a ring-opening reaction in the presence of the alkalies produced by the hydration of cement in epoxy-modified mortars and concretes. This paper investigates the effect of curing conditions on the strength improvement of polymer-modified mortars using bisphenol A-type epoxy resin without hardener. The polymer-modified mortars using epoxy resin are prepared with various polymer-cement ratios, and subjected to ideal, water, dry and heat cures. In the heat cure, the epoxy-modified mortars are sealed or unsealed with a PVDC (polyvinylidene chloride) film. The epoxy-modified mortars are tested for flexural and compressive strengths at desired curing methods. The microstructures of the epoxy-modified mortars are also observed by scanning electron microscope. The effects of curing conditions on the strength development of the epoxy-modified mortars are examined. From the test results, the marked effectiveness of the heat cure under the PVDC film sealing against the development of the strength of the epoxy-modified mortar without the hardener is recognized. The flexural and compressive strengths of 7-day-90℃ heat-cured, PVDC film-sealed epoxy-modified mortars without hardener reach 7 to 17MPa and 24 to 44MPa respectively, and are two to three times of Unmodified mortar. Such high strength development of the epoxy-modified mortars may be achieved by the dense microstructure formation by cement hydrates and the hardening of the epoxy resin in the mortars.

• Journal of the Korea Institute of Building Construction
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• v.8 no.5
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• pp.85-91
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• 2008

Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

• Magazine of the Korean Society of Agricultural Engineers
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• v.45 no.3
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• pp.41-49
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• 2003

In this study, durability performance of blended cement mortars is evaluated when various mineral admixtures are used with the cement. A comprehensive evaluation of the effects of mineral admixtures on the mortar performance was made. The properties of fresh and hardened blended mortars investigated include slump flow and compressive strength. The durability characteristics of cement materials incorporating the mineral admixtures under various physical and chemical causes of deterioration was investigated. The laboratory test results indicate that mechanical and durability properties of blended cement mortars have superior performance rather than ordinary cement mortars.

• Magazine of the Korea Concrete Institute
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• v.8 no.5
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• pp.145-154
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• 1996

Polymer-modified mortars have an excellent water proofness and water retentivity. Therefore, the study on the moisture diffusion behavior- is very important. The purpose of' this study is to investigate the effects of relative humidity and moisture content in mortars on the moisture diffusion, and the relationship between the shrinkage and moisture diffusion coefficient of polymer-modified mortars cured at $20{\circ}C$ 50% R.H and 80% R.H. The pore size distribution of the polymer-modified mortars was also measured. From the test results, the relative humidity and moisture content in mortars influenced on the moisture diffusion of polymer-modified mortars. The shrinkage and moisture diffusion coefficient of polymer-modified mortars cured at $20{\circ}C$ 50% R.H. was bigger than that cured at $20{\circ}C$ 80% R.H.. and decreased with increasing polymer-cement ratio regardless of polymer type.

• Proceedings of the Korea Concrete Institute Conference
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• 1998.10a
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• pp.350-355
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• 1998

Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.465-468
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• 2006

This paper investigates the effect of curing conditions on the strength improvement of polymer-modified mortars using epoxy resin with various curing methods. The polymer-modified mortars using epoxy resin are prepared with various polymer-cement ratios, and subjected to standard, hot water, heat cure and autoclave cures. The epoxy-modified mortars are tested for flexural and compressive strengths at desired curing methods. From the test results, the flexural and compressive strengths of the epoxy-modified mortars are hardly improved by the autoclave and hot water cures compared to the ideal cure of $20^{\circ}C$. Among the four types of curing methods, the strengths of the heat cured epoxy-modified mortars is largely improved. Especially, it is obtained in the mortars sealed with PVDC film.

• Proceedings of the Korea Concrete Institute Conference
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• 1996.10a
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• pp.84-92
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• 1996

The flexural and compressive strengths of polymer-modified mortars containing FRP wastes were investigated. The specimens of polymer-modified mortars containing FRP mortat were perpared by using styrene-butadiene rubber(SBR) latex, ethylene-vinyl acetate(EVA) emulsion and polyacrylic ester(PAE) emulsion with various FRP-sand ratios(10, 20, 30, 40, 50wt%). The compressive and flexural strengths of polymer-mokified mortars containing FRP wastes were decreased with an increase of FRP-sand ratio. But the compressive and flexural strengths of PAE polymer-modified mortar were more improved than OPC, whereas those of SBR and EVA polymer-modified mortars containing FRP wastes were decreased than OPC.

• Journal of the Korea institute for structural maintenance and inspection
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• v.19 no.6
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• pp.80-87
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• 2015

In this study, several properties of mortars made with calcium aluminate cement (CAC) such as hydrated products, strength characteristics, absorption, surface electric resistivity and chloride ions penetration resistance were experimentally investigated. The properties of CAC mortars were compared to those of ordinary portland cement (OPC) mortars. From the test results, it was found that the main hydrated products for CAC mortars were of $C_2AH_8$ and $CAH_{10}$, while CH, ettringite and calcite for OPC mortars. The surface electric resistivity and chloride ions penetration resistance of CAC mortars were significantly beneficial compared to those of OPC mortars. However, it should be noted that the absorption properties of CAC mortars were negatively examined. Thus, it needs to have more study for the improvement of surface absorption of CAC matrices. In addition, the combined mixture of CAC and OPC were ineffective to improve some performances of mortars.

• Proceedings of the Korea Concrete Institute Conference
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• 1999.10a
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• pp.315-318
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• 1999

This paper deals with the relationships between the exotherm temperature and working life of lightweight polyester mortar. Polyester mortars using types of lightweight aggregate compositions are prepared, and tested for exotherm temperature during hardening and working life. It is concluded from the test results that the behavior of exotherm temperature of lightweight polyester mortars is considerably affected by the lightweight aggregate composition. The lightweight polyester mortars using a lightweight aggregate compositeion ES gradually develop an exotherm temperature from 2$0^{\circ}C$, and give a working life. Then the exotherm temperature rises sharply up to a maximum exotherm temperature. The working life of the lightweight polyester mortars shortens with increasing catalyst and accelerator contents. The maximum exotherm temperature of the lightweight polyester mortars rises with increasing catalyst and accelerator contents.

• Proceedings of the Korea Concrete Institute Conference
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• 2001.11a
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• pp.123-128
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• 2001

The Purpose of this study is to clarify the effect of the monomer ratio on properties of the polymer-modified mortars using methyl methacrylate-butyl acrylate latexes, and to obtain basic data necessary to develop appropriate latexes for cement modifiers. This paper deals with the effect of the monomer ratio on the typical properties of polymer-modified mortars with methyl methacrylate-butyl acrylate latexes. The polymer latex-modified mortars are prepared with 5, 10, IS and 20% of polymer cement ratio respectively, and properties of modified mortars such as water absorption, compressive and flexural strengths, chloride-ion penetration depth are tested. The test results indicate that the monomer ratio is very important factors to characterize the strength properties of polymer-modified mortars, but the water absorption and chloride-ion penetration depth are influenced by polymer-cement ratio rather than monomer ratios.