• Title/Summary/Keyword: mold temperature

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금형온도가 사출성형품의 웰드라인과 치수안정성에 미치는 영향에 관한 연구 (Effects of Mold Temperature on the Weldline and Dimensional Stability of Injection-molded Parts)

  • 김동학;이재원;김태완
    • 한국산학기술학회논문지
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    • 제4권3호
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    • pp.172-176
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    • 2003
  • 본 논문은 금형의 온도 변화가 사출성형품의 미시구조에 미치는 영향에 관해 연구했다. 웰드라인의 폭과 길이는 금형온도가 증가함에 따라 모두 감소되었다 그리고 금형의 온도에 따른 결정성수지인 PP(Polypropylene)와 비결정성수지인 PS(Polystyrene)의 치수안정성에 관해 연구했다. PS성형품은 금형온도가 높을수록 수축률이 줄어들고, 두께 편차가 적어졌고, PP성형품의 경우에는 결정의 생성으로 인해 상반된 경향이 나타났다. 캐비티의 충전성과 전사성은 금형온도가 높을수록 향상되었다.

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사출성형의 공정변수에 따른 캐비티 내의 온도와 압력의 변화 (Variations of Temperature and Pressure in the Cavity for Operational Conditions of Injection Molding)

  • 김수웅;박현철;류민영;진영준;김도
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.70-74
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    • 2004
  • Pressure and temperature in the cavity of injection molding have been investigated. Special injection mold was designed to install pressure and temperature sensors. The sensors were supplied by KISTLER and the pressure and temperature were measured for various operational conditions, such as injection pressure, holding pressure, cooling time, mold temperature, and injection temperature. As injection pressure increased cavity pressure and temperature increase. There were no big differences in temperatures according to the holding pressures. As mold temperature increased pressure and temperature in the cavity increase. The flowability of resin increases as mold temperature increases subsequently the pressure in the cavity increases since the pressure loss is less in the low viscous medium than high ciscous medium. The cavity temperature highly depends upon mold temperature.

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컴퓨터 시뮬레이션을 이용한 고압다이캐스팅 금형의 이형제 분사공정에 따른 금형온도분포 및 금형수명 예측 (A prediction of mold temperature distribution and lifetime with different spray process of mold release agent in high pressure diecasting mold using computer simulation)

  • 김동현;윤상일;장대정
    • Design & Manufacturing
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    • 제13권2호
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    • pp.49-53
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    • 2019
  • The temperature distribution and lifetime of molds were predicted by computer simulation analysis with various spraying and blowing process of high pressure die casting. After varying the spraying angle and time, the mold temperature, heat exchange and mold life were predicted. As the spraying angle increases, the maximum temperature of the mold decreases, which is because the spraying area increases and the heat exchange with the mold increases. Heat exchange occurs more actively in the blowing process than in the spraying process. This is because the cooling is not performed due to the steam generation. When the spraying angle is 50 degree, the minimum life of the mold is analyzed 200 times. After adjusting the blowing time from 5s to 3s, the minimum lifetime of the mold has been increased almost twice.

PTCR을 이용한 3-D Glass 열성형 금형의 내부 온도 측정에 관한 연구 (Study of Mold Internal Temperature Measurement Using PTCR for 3-D Glass Heat Forming)

  • 이호순;안해원;김시균;김기만;최성대
    • 한국기계가공학회지
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    • 제16권6호
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    • pp.146-152
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    • 2017
  • In order to make 3-D glass from 2-D glass for mobile device windows, a mold is used for heat forming. In this process, the temperature of the glass is very important. However, measuring the temperature of the glass inside the mold is very difficult owing to the mold structure and the high temperature. The purpose of this study is to measure the temperature inside the mold by using Process Temperature Control Rings (PTCR) and to compensate for temperature differences in the heat forming machine and inside the mold. The measuring method uses the ceramic material's shrinkage characteristics, which makes it possible to measure the temperature inside the mold at various locations.

자경성 주형의 고온성질에 관한 연구 Calcium-Orthosilicate를 이용한 자경성 주형의 고온성질에 관하여 [I] (A Study on the High Temperature Properties of Self-hardening Sand Mold (High Temperature Properties of Self-Hardening Sand Mold using Calcium-Orthosilicate Powder) [I])

  • 강인찬;한윤희;문인탁
    • 한국세라믹학회지
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    • 제13권1호
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    • pp.20-24
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    • 1976
  • These are many kinds of self-hardening methods for sand mold using sodium silicate. When sodium silicate solution is mixed with calcium-orthosilicate powder hardening reaction occurs, which is based for self-hardening method at high temperature. The high temperature strength and resicual strength of mold are related to the mole ratio of sodium silicate and the contents of calcium-orthosilicate powder. The results obtained in this study were as follows: 1) The high temperature strength of mold was maximum at about $600^{\circ}C$, and at higher temperature showed lower value on the contrary. 2) The high temperature strength of mold was increased by increasing the amount of sodium silicate having lower mole ratio and high concentration. 3) The residual strength of mold was reduced by increasing the mole ratio of sodium silicate and increasing the concentration of calcium-orthosilicate.

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50 kVA 주상용 몰드변압기의 설계 및 특성평가 (The Design and Performance Test of Mold Transformer for Outdoor Pole)

  • 조한구;이운용;황보국
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 유기절연재료 전자세라믹 방전플라즈마 일렉트렛트 및 응용기술
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    • pp.132-137
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    • 2002
  • The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and low loss. The life of transformer is significantly dependent on the thermal behavior in windings. To analyse winding temperature rise, many transformer designer have calculated temperature distribution and hot spot point by finite element method(FEM). Recently, numerical analyses of transformer are studied for optimum design, that is electric field analysis, magnetic field, potential vibration, thermal distribution and thermal stress. In this paper, the temperature distribution of 50 kVA pole mold transformer for power distribution are investigated by FEM program and the temperature rise test of designed mold transformer carried out and test result is analyzed compare to simulation data. In this result, the designed mold transformer is satisfied to limit value of temperature and the other property is good such as voltage ratio, winding resistance, no-load loss, load loss, impedance voltage and percent regulation.

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미세 패턴 롤 금형 가공시스템의 온도변화가 가공정밀도에 미치는 영향 연구 (Influence upon Machining Accuracy of Micro-Pattern Roll Mold Processed by Temperature Variation)

  • 제태진;박상천;이강원;노진석;최두선;황경현
    • 소성∙가공
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    • 제18권2호
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    • pp.107-111
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    • 2009
  • Temperature variation happens in micro prism roll mold processing system during machining the prism pattern roll mold using manufacturing optical films of LCD (liquid crystal display). This temperature variation induces pitch errors of the prism patterns. The temperature variation displaces the positions of the diamond cutting tool on the roll which was coated by the copper. In order to prevent the pitch errors, the stabilizing the temperature of machining environment is needed. Therefore, the researching on the temperature variation of the ultra-precision roll mold processing system on the machining of micro prism rot 1 mold is needed. In this paper, the temperature variation of micro prism roll mold processing system is researched, the influence is analyzed, and the study for reducing the pitch errors carried out.

高密度 폴리에틸렌 材料의 再活用 混合比가 成形品에 미치는 影響 (The Effect on Recycled resin Ratio of High Density Polyethylene on the Molded Parts)

  • 강태호;김인관;김영수
    • 자원리싸이클링
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    • 제13권5호
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    • pp.23-27
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    • 2004
  • 플라스틱 중에서 열가소성 수지는 재활용이 가능하지만 재활용 수지에 대한 균일한 물성의 신뢰성이 부족하기 때문에 제한적으로 사용되고 잇다. 정확한 재활용의 정도에 따른 물성을 파악하여 사용 범위를 규정하는 것은 제한된 자원을 효율적으로 사용할 수 있는 중요한 방법이라 하겠다. 본 연구는 고밀도 폴리 에틸렌(HDPE)을 대상으로 재활용의 정도에 따른 물성의 변화를 실험적으로 수행하였다. 재활용을 하지 않은 수지와 재활용 수지를 중량비를 기준으로 혼합하여 실험을 수행하였으며 기계적인 물성의 변화를 측정하였다.

엔지니어링 플라스틱 재료의 재활용 혼합비가 성형품 수축에 미치는 영향 (The Effect on Mixed Ratio of Recycled Engineering plastic Resin on the Shrinkage in Molded Parts)

    • 자원리싸이클링
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    • 제13권3호
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    • pp.43-49
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    • 2004
  • 플라스틱 재료는 재생이 가능한 열가소성 플라스틱과 재생이 거의 불가능한 열경화성 플라스틱으로 분류 할 수 있고, 본 연구에서는 재생이 가능한 열가소성 플라스틱 중 산업 및 생활 전반에 널리 사용되고 있는 PP. PA6, PC 및 PBT 재료의 재생 방안에 대한 기초 연구로서 재생 재료의 혼합비가 증가함에 따라 치수 정밀도에 미치는 영향을 고찰하였다.

재활용 플라스틱 재료의 혼합비가 성형품 수축에 미치는 영향 (The Effect of Mixed Rate of Recycled Resin on the Shrinkage in Molded Parts)

  • 김영수;김인관;강태호
    • 한국기계가공학회지
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    • 제2권3호
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    • pp.62-68
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    • 2003
  • In this study, an experimental work was performed to mold tensile specimens by using the injection molding machine. Melt temperature, mold temperature and the mixed rate of recycled resin were selected as processing parameters for studing the effect of those condition on the shrinkage and weight of molded parts. As a result, the shrinkage was increased with the higher mold and melt temperature and It was more senstive to the change of mold temperature. On the other hand, the weight of molded parts was decreased with the increment of mold and melt temperature.

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