• Title/Summary/Keyword: mold design

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Standardization and Method Selection for the Trenchless Repair Technology of Sewer using Cured-in-place Pipe

  • Kim, Taeeung
    • International Journal of Internet, Broadcasting and Communication
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    • v.14 no.2
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    • pp.70-78
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    • 2022
  • The trenchless entire repair technology (TERT) have many different names depending on the companies, and they have the same or similar methods as well as materials. In addition, there was quiet difficulty in application of field working and even confuse to classify for new TERT, while application criteria of TERT is not listed systematically. This study proposed standardization and method for TERT affecting by pipe condition, working materials, working method, specification/quantity per unit according to field condition, strange affairs and others. Determination criteria of defective sewer pipe has proposed to effective method which modify a criteria between Ministry of Environment and Seoul Metropolitan City. A Cured-in-place pipe (CIPP) is suitable for TERT, and the design criteria for the entire broken pipe are proposed when the pipe itself deforms more than 10%. A check lists are specimen preparing, hardening site made by clamped mold, numbers, flexural and tensile property, water leak and desquamation test, and have to use material property of minimum CIPP value depend on ISO 11296-4, ISO 11297-4, KS M3550-7 and KS M3550-9.

Research on Improved Formability of High-Strength Steel Mounting Brackets and Springback Prediction (고강도강 마운팅브라켓의 성형성 향상 및 스프링백 예측에 관한 연구)

  • Lim, Kyu-seong;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.14-22
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    • 2022
  • To reduce the weight of the car and ensure the safety of the driver while driving, the existing 440 MPa-class mounting bracket was treated at 590MPa to improve collision safety and secure the weight of the vehicle body. The following conclusions were drawn from the tensile test, forming analysis, and springback prediction. In the formability and springback analyses using FLD, it could be confirmed that bending was an essential process because the formability and flatness were much better when bending was added than when bending was not applied. Based on the research results, it was deduced that the mold design was necessary so that the molding was carried out at a strain rate of 20% or less for stable molding.

A study on the efficient method of constrained iterative regular expression pattern matching (제약 반복적인 정규표현식 패턴 매칭의 효율적인 방법에 관한 연구)

  • Seo, Byung-Suk
    • Design & Manufacturing
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    • v.16 no.3
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    • pp.34-38
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    • 2022
  • Regular expression pattern matching is widely used in applications such as computer virus vaccine, NIDS and DNA sequencing analysis. Hardware-based pattern matching is used when high-performance processing is required due to time constraints. ReCPU, SMPU, and REMP, which are processor-based regular expression matching processors, have been proposed to solve the problem of the hardware-based method that requires resynthesis whenever a pattern is updated. However, these processor-based regular expression matching processors inefficiently handle repetitive operations of regular expressions. In this paper, we propose a new instruction set to improve the inefficient repetitive operations of ReCPU and SMPU. We propose REMPi, a regular expression matching processor that enables efficient iterative operations based on the REMP instruction set. REMPi improves the inefficient method of processing a particularly short sub-pattern as a repeat operation OR, and enables processing with a single instruction. In addition, by using a down counter and a counter stack, nested iterative operations are also efficiently processed. REMPi was described with Verilog and synthesized on Intel Stratix IV FPGA.

Development of Deep Learning based waste Detection vision system (Deep Learning 기반의 폐기물 선별 Vision 시스템 개발)

  • Bong-Seok Han;Hyeok-Won Kwon;Bong-Cheol Shin
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.60-66
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    • 2022
  • Recently, with the development of industry and the improvement of living standards, various wastes are generated along with the production of various products. Most of these wastes are used as containers for products, and plastic or aluminum is used. Various attempts are being made to automate the classification of these wastes due to the high labor cost, but most of them are solved by manpower due to the geometrical shape change due to the nature of the waste. In this study, in order to automate the waste sorting task, Deep Learning technology is applied to a robot system for waste sorting and a vision system for waste sorting to effectively perform sorting tasks according to the shape of waste. As a result of the experiment, a Deep Learning parameter suitable for waste sorting was selected. In addition, through various experiments, it was confirmed that 99% of wastes could be selected in individual & group image learning. It is expected that this will enable automation of the waste sorting operation.

Analysis of Combustion Air Flow in Incinerator (소각로의 연소 공기 유동 해석)

  • Lee, Dong-Hyuk
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.26-32
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    • 2022
  • It is known that the fluidized bed incinerator, which is the subject of analysis, shows excellent performance in heat and mass transfer due to excellent mixing and contact performance between fluidized sand and fuel, and also shows relatively good combustion characteristics thanks to good mixing and long residence time for low-grade fuels. have. In this study, air flow analysis is performed to understand the characteristics of co-firing of sludge, waste oil and solid waste in the fluidized bed incinerator, flow characteristics of flue gas, and discharge characteristics of pollutants.The fluidized bed incinerator subject to analysis is a facility that incinerates factory waste and general household waste together with sludge, with a processing capacity of 32 tons/day. to be. In addition, the operation method was designed for continuous operation for 24 hours. As a result, it can be seen that the lower combustion air and the introduced secondary air are changed to a strong turbulence and swirl flow form and exit through the outlet while rotating inside the freeboard layer. The homogeneous one-way flow form before reaching the secondary air nozzle has very high diffusivity with the high-speed jet flow of the nozzle.

A Study on the Surface Properties Test of the Grinding Disk Assembly for Crushing Materials in Secondary Cells (이차전지 원료 해쇄용 그라인딩 디스크 어셈블리 표면 특성 시험에 관한 연구)

  • Sang-Pil Han;Dong-Hyuk Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.33-41
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    • 2023
  • Metal raw materials and chemical additives, which are raw materials for secondary batteries, are pulverized by the high-speed rotation of the Grinding Disc of the Classifier Separator Mill (CSM). Grinding discs are required to withstand abrasion, corrosion, high-speed rotational force and impact. In order to analyze the stability of domestic and foreign grinding discs, quality tests including surface roughness, surface lubrication, surface state measurement, and surface 3D shape measurement were analyzed. When producing developed products, it shows that excellent products can be produced.

A Study on the Quality Test of Grinding Disk Assembly for Crushing Material in Secondary Battery (이차전지 원료 해쇄용 Grinding Disc Assembly 품질 시험에 관한 연구)

  • Sang-Pil Han;Dong-Hyuk Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.42-46
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    • 2023
  • Currently, fossil resources are depleting rapidly. We are looking for energy to replace fossil fuels. They are trying to use electricity to replace internal combustion locomotives. Secondary battery raw materials and chemical additives are pulverized by the high-speed rotation of the grinding disc of the Classifier Separator Mill. Grinding Disc Assembly requires characteristics to withstand abrasion, corrosion, high-speed rotational force and impact. Domestic and foreign grinding discs were analyzed through abrasion resistance, hardness, bending strength, and tensile adhesion strength tests.

Design Analysis in a Cavity with Leadframe during Semiconductor Chip Encapsulation (반도체 칩 캡슐화(encapsulation)를 위한 트랜스퍼 금형 캐비티(cavity)에서의 설계 해석 및 실험에 관한 연구)

  • Han, Sejin;Huh, Yong-Jeong
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.91-99
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    • 1995
  • An effort has been made to more accurately analyze the flow in the chip cavity, particularly to model the flow through the openings in the leadframe and correctly treat the thermal boundary condition at the leadframe. The theoretical analysis of the flow has been done by using the Hele- Shaw approximation in each cavity separated by a leadframe. The cross-flow through the openings in the leadframe has been incorporated into the Hele-Shaw formulation as a mass source term. The temperature of the leadframe has been calculated based on energy balance in the leadframe. The flow behavior in the leadframe has been verified experimentally. In the experiment, a transparent mold and clear fluid have been used for flow visualization. Comparisons were made between the calculation and experimental results which showed a good agreement.

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A study on hybrid solar LED street light system (하이브리드 태양광 LED 가로등 시스템 연구)

  • Lee, Dong-Hyuk
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.20-25
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    • 2022
  • In line with the rapid economic growth of many countries, fossil fuel energy sources are also rapidly depleting. Therefore, the price is also rising rapidly, so it is necessary to develop new and renewable energy sources such as hydropower, geothermal power, nuclear power, wind power and solar energy to replace fossil fuel energy in the future. In this study, development of rotating concentrator module system, development of rotating module control control system, development of lamp and charge control controller, configuration and prototype production of rotating concentrating solar LED street light system, efficiency of rotating concentrating solar LED street light, and power production. The research was conducted in the order of evaluation of comprehensive performance tests such as consumption and consumption. As a result, the developed high-efficiency rotation-concentrating hybrid solar LED street light module system has a 50% higher light-gathering efficiency than existing products by tracing sunlight by self-developing a rotation-collecting module on existing solar LED street lamps according to the characteristics of Korea's topography. and the power generation was improved by more than 40%.

Implementation of Optimal Temperature Controller for Thermoelectric Device-based Heating System Using Genetic Algorithm (유전알고리즘을 이용한 열전소지 기반 히팅 시스템의 최적 온도 제어기 구현)

  • Jung-Shik Kong
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.41-47
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    • 2023
  • This paper presents the development of a controller that can control the temperature of an heating system based on a thermoelectric module. Temperature controller using Peltier has various external factors such as external temperature, characteristics of an aluminum plate, installation location of temperature sensors, and combination method between the aluminum plate and heating element. Therefore, it is difficult to apply the simulation and simulation results of heating system using Peltier at control algorithm. In general, almost temperature controller is using PID algorithm that finds control gain value heuristically. In this paper, it is proposed mathematical model that explain correlate between the temperature of the heating system and input voltage. And then, optimal parameter of estimated thermal model of the aluminum plate are searched by using genetic algorithm. In addition, based on this estimated model, the optimal PID control gain are inferred using a genetic algorithm. All of the sequence are simulated and verified with proposed real system.