• Proceedings of the KIEE Conference
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• 2005.07c
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• pp.2383-2385
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• 2005

In this paper we discuss the design and fabrication of two millimeter wave filters, in bandpass and bandstop topologies for wireless communications applications. The filters are made using a high Q MMIC transmission line, which consists of a 100 micrometers tall, surface micromachined, air filled inverted microstrip structure on a quartz substrate, made by using a JSR THB-151N negative photoresist sacrificial layer mold and electroplating technology. The filter topologies include a new, very compact, four pole, cross-coupled filter, that presents a single transmission zero at the lower side of the passband, which provides a very sharp out of passband rejection at this region.

• Journal of Korea Foundry Society
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• v.20 no.2
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• pp.80-88
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• 2000

Continuous casting equipment was designed to cast the metallic uranium rods, and a thermal analysis was carried out to calculate the temperature and solidification profiles. Fluid flow and heat transfer analysis model including the effects of phase change was used to simulate the continuous casting process by finite volume method. In the design of continuous casting equipment, the casting speed, pouring temperature and cooling conditions should be considered as significant factors. In this study, the effects of casting speed, pouring temperature, and air gap between the uranium and mold were investigate. The results represented that the temperature and solidification profiles of continuous casting equipment varied with the casting speed, pouring temperature, and air gap.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.281-284
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• 2008

Film insert melding is one of the surface processes that enhances functional or aesthetic qualities of an existing product's surface. In general, film insert molding consists of three processes including thermoforming, trimming and injection molding. Thermoforming, which is the first process of film insert molding, is the most important process because the variation of film thickness has an effect on the mold design and process conditions for the subsequent processes, that are, trimming and injection molding. This study is focused on predicting the film thickness distribution through film insert thermoforming process using commercial FEM code. In order to describe rheological behavior of thermoplastic film (ABS), G'Sell's viscoelastic constitutive law was adopted. The numerical model of film insert thermoforming was established, and the simulation to predict film thickness distribution was performed. Comparison between the results of simulation and experiment was made to validate the proposed finite element analysis.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.11
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• pp.224-233
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• 1999

The quality of injection molded parts is affected by the variables such as materials, design variables of part and mold, molding machine, and processing conditions. It is difficult to consider all the variables at the same time to predict the quality. In this paper neural network was applied to analyze the relationship between processing conditions and volumetric shrinkage of part. Engineering plastic gear was used for the study, and the learning data was extracted by the simulation software like Moldflow. Results of neural network was good agreement with simulation results. Nonlinear regression model was formulated using the test data of 3,125 obtained from neural network, Optimal processing conditions were calculated to minimize the volumetric shrinkage of molded part by the application of RQP(Recursive Quadratic Programming) algorithm.

• Proceedings of the KAIS Fall Conference
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• 2001.11a
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• pp.144-146
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• 2001

The synthesis of injection-molded parts has been done empirically, since it requires profound knowledge about injection molding which is not available to designers through current CAD systems. Appropriate U3 programs for mold design analysis to an existing geometric modeler is used to provide designers, at the initial stage, with comprehensive process knowledge for synthesis, performance analysis and feature-based geometric modeling.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.1
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• pp.1-6
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• 2021

In this study, we investigate the injection molding of f-theta lens, an important element of the laser scanning unit of laser printers and scanning systems. The f-theta lens is an aspherical plastic lens that must be molded with a precision of seconds. An injection molding method is often used for mass producing aspherical plastic lenses at a low cost. In the injection molding process, costs related to forming and injection are included. Therefore, in this study, to determine the shrinkage and deformation of injection molded f-theta lens, we predict the pressure and temperature distributions. Further, based on the analysis of the predictions, we maximize the design efficiency and verify the cost and development period reduction.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.11
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• pp.16-22
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• 2020

This study was aimed at analyzing the velocity and pressure changes in the airflow corresponding to different configurations of a diffuser for three types of cars. According to the flow results of the three automotive models, in model 3, the vortex was formed slightly upward on the outlet plane, whereas in models 1 and 2, the vortex was generated lower than that in model 3. The values of the pressure distribution in model 3 were larger than those for models 1 and 2 on the planes located at the same distance from the end of the rear part. The maximum turbulent kinetic energies in models 1 and 2 occurred at a location lower than that in model 3. The shape corresponding to the airflow that enhanced the driving performance was determined through the flow analysis.

• Design & Manufacturing
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• v.14 no.4
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• pp.40-45
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• 2020

In a vehicle-to-vehicle accident, the impact posture, braking status, final stopping position, collision point and collision speed are important factors for accident reconstruction. In particular, the speed of collision is the most important issue. In this study, the collision speed and the final stopping position in the tunnel were estimated using PC-CRASH, a vehicle crash analysis program used for traffic accident analysis, and the final stopping position of the simulation and the final stopping position of the traffic accident report were compared. When the Pride speed was 0km/h or 30km/h and the Sorento speed was 100m/h, the simulation results and reports matched the final stopping positions and posture of the two vehicles. As a result of the simulation, it can be estimated that Pride was collided in an almost stationary state.

• Design & Manufacturing
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• v.15 no.2
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• pp.49-55
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• 2021

In this study, CALPUFF, a three-dimensional atmospheric diffusion model, was used to predict the degree of influence of pollutants generated during clean center operation on surrounding areas. To drive the CALPUFF model, CALMET, a weather field calculation model, was used. Due to the influence of the wind field, air pollutants from the Clean Center diffused in the southeast direction, increasing the distribution area. SOx satisfies atmospheric environmental standards with an annual average value of 0.02 ppm or less NOx satisfies atmospheric environmental standards with an annual average value of 0.03 ppm or less. Dust (PM-10) satisfies atmospheric environmental standards with an annual average value of 50㎍/m³ or less and 24 hours average value of 100㎍/m³ or less. CO satisfies atmospheric environmental standards with an 8 hours average value of 9 ppm or less and an 1 hour average value of 25 ppm or less.

• Design & Manufacturing
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• v.15 no.2
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• pp.36-41
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• 2021

The 3 dimensional Pipe (Annular) Shaped Products was selected as a test sample, then a attribute of a molding shrinkage according to the parameters of a injection process was examined with PC, which is the typical engineering plastic. Both the inside and the outside diameter of the Pipe (Annular) sample were shrank into the inner direction of the part. And then the comparative analysis of the samples proved that a increasing thickness led a bigger shrinkage rate in the equal outside diametric samples, and a decreasing outside diameter caused a bigger shrinkage rate in the same thickness samples. The comparative study of the cushion volume of a injection machine showed that the molding shrinkage was most affected by the pressure strength among the resin temperature, the maintenance pressure strength and the maintenance pressure duration time. Each of the shrinkage rates according to the measuring direction and the gate position was different. As a result, the injection molded sample had not a typical circular shape.