• Title/Summary/Keyword: modified base materials

Search Result 85, Processing Time 0.026 seconds

Low Temperature Interface Modification: Electrochemical Dissolution Mechanism of Typical Iron and Nickel Base Alloys

  • Jiangwei Lu;Zhengyang Xu;Tianyu Geng
    • Journal of Electrochemical Science and Technology
    • /
    • v.15 no.2
    • /
    • pp.220-241
    • /
    • 2024
  • Due to its unique advantages, electrochemical machining (ECM) is playing an increasingly significant role in the manufacture of difficult-to-machine materials. Most of the current ECM research is conducted at room temperature, with studies on ECM in a cryogenic environment not having been reported to date. This study is focused on the electrochemical dissolution characteristics of typical iron and nickel base alloys in NaNO3 solution at low temperature (-10℃). The polarization behaviors and passive film properties were studied by various electrochemical test methods. The results indicated that a higher voltage is required for decomposition and more pronounced pitting of their structures occurs in the passive zone in a cryogenic environment. A more in-depth study of the composition and structure of the passive films by X-ray photoelectron spectroscopy and electrochemical impedance spectroscopy showed that the passive films of the alloys are modified at low temperature, and their capacitance characteristics are more prominent, which makes corrosion of the alloys more likely to occur uniformly. These modified passive films have a huge impact on the surface morphologies of the alloys, with non-uniform corrosion suppressed and an improvement in their surface finish, indicating that lowering the temperature improves the localization of ECM. Together with the cryogenic impact of electron energy state compression, the accuracy of ECM can be further improved.

Modified Mau Osteotomy for the Treatment of Severe Hallux Valgus (중증 무지외반증에서 변형 Mau 절골술을 이용한 치료)

  • Bae, Su-Young;Kim, Young-Eun
    • Journal of Korean Foot and Ankle Society
    • /
    • v.8 no.2
    • /
    • pp.117-120
    • /
    • 2004
  • Purpose: The purpose of this study was to evaluate the effect and short-term results of the modified Mau osteotomy designed by the author. Materials and Methods: Seventeen feet treated with newly designed osteotomy from 2003 to 2004 were included. We performed metatarsal osteotomy and distal soft tissue procedure on 17 feet (12 patients) and additional Akin osteotomy on 6 feet (4 patients). An oblique osteotomy was made from the neck in the dorsum, aiming proximal to the base of the first metatarsal with vertical short arm on the base. We performed long arm of osteotomy parellel to the acrylic plate which was supposed as ground plane. Preoperative radiographs and follow up radiographs at three month were used for radiologic evaluation. Results: Mean hallux valgus angle was $43.6^{\circ}$ and mean intermetatarsal angle was $20.4^{\circ}$ on preoperative weight bearing radiograph. Mean amount of correction of the hallux valgus angle was $37.5^{\circ}$ and intermetatarsal angle was $14.2^{\circ}$ at three months after operation. There was no fixation loss or malunion, and the clinical result was subjectively exellent. Conclusion: More proximal rotational axis can achieve sufficient intermetatarsal angle correction, and vertical arm can provide more stable contact. So this newly modified Mau osteotomy was considered as a good alternative procedure in the treatment of severe hallux valgus.

  • PDF

Low Voltage and Rapid Response Time Electrophoretic Display

  • Lee, Y.E.;Cho, Y.T.;Choi, Y.G.;Park, S.C.;Lee, M.H.;Park, Y.M.;Kim, D.Y.;Kim, C.H.;An, C.H.;Kim, H.S.
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 2009.10a
    • /
    • pp.360-363
    • /
    • 2009
  • In this paper, we describe new approach of ink particle fabrication method for electrophoretic display(EPD) with low voltage and rapid response time. Nano-size ink particles which fabricated using non-aqueous base modified emulsion process and micron-scale particles by non-solvent particle fabrication process are discussed. Finally, specially designed particles and panel structure fabricated considering the interactions between particle/particle, particle/media or particle/electrode dramatically reduce the driving voltages to ${\pm}$ 10V and improve the response time of less than 100msec and white reflectance of 58% for EPD using dielectric fluid as a medium. In case of EPD adapting micron-sized electrophoretic particles and a medium of air, the saturation voltage could be reduced to ${\pm}$ 40V and having white reflectance of 45% without scarification of electrophoretic mobility of the particles.

  • PDF

Phenyl modified silica sol-gel films for photonics (Photonic 재로로서 페닐실리카 코팅막의 특성)

  • Ahn, Bok-Yeop;Seok, Sang-Il;Kim, Joo-Hyeun;Lim, Mi-Ae
    • Proceedings of the Materials Research Society of Korea Conference
    • /
    • 2003.11a
    • /
    • pp.131-131
    • /
    • 2003
  • The advent of photonic technologies in the field of communications and data transmission has been heavily increasing the demand in integrated optical (IO) circuits capable of accomplishing not only simple tasks like signal, but also more sophisticated functions like all-optical signal routing or active multiplexing/demultiplexing. In the last decade, sol-gel technology has been widely used to prepare optical materials. Sol-gel processes show many promises for the development of low-loss, high-performance glass integrated optical circuits. However, crack formation is likely to occur during heat treatment in thick gel films. In order to overcome the critical thickness limitation, the organic-modified silicate has been widely used. In this case coating matrices have been prepared from the organo-silanes of T structures, acidic catalyst and the as-prepared gel films have been heat-treated below 200$^{\circ}C$ to avoid the crack formation and the degradation of organic components. However, the films prepared in the acidic condition and the low heat temperature make the films contain high OH groups which is the major optical loss function. In this work, C$\sub$6/H$\sub$5/SiO$\sub$1.5/ films were prepared on silicon substrate by sol-gel method using base catalyst in a PTMS/NH$_4$OH/H$_2$O/C$_2$H$\sub$5/OH system. The sol showed spinable viscosity at 50 wt% of solid content, and neglectable viscosity change with time. The films were crack-free and transparent after curing at 450 $^{\circ}C$, and highly condensed to minimize OH content in C$\sub$6/H$\sub$5/SiO$\sub$1.5/ networks. The effects of heat treatment of the films are characterized on the critical thickness, the chemical composition and the refractive indices by means of SEM, FT-IR, TGA, prism coupler, respectively.

  • PDF

A COMPARISON OF THE SETTING CHARACTERISTICS BETWEEN RESIN-MODIFIED GLASS-IONOMERS AND COMPOMERS (Resin-Modified Glass-Ionomer와 Compomer의 경화 반응 특성의 비교에 관한 연구)

  • Ko, Yong-Joon;Yoo, Hyeon-Mee;Um, Chung-Moon
    • Restorative Dentistry and Endodontics
    • /
    • v.25 no.1
    • /
    • pp.123-132
    • /
    • 2000
  • To overcome problems of conventional glass ionomers, resin components have been added to glass ionomers. On a continuum between glass ionomers and composites are a variety of blends, employing different proportions of acid-base and free radical reactions to bring about cure. Popular groups defined between the ends are resin-modified glass-ionomers(RMGIs), polyacid-modified composite resins(Compomers) and ionomer modified resins. These groups show different clinical properties, and in selecting these materials for a restoration, one should sufficiently understand these different setting properties. In this study, some difference in the setting characteristics of different groups of hybrid ionomers were examined. Two RMGIs (Fuji2 LC,GC / Vitremer, 3M), three Compomers (Dyract AP, Dentsply / F2000, 3M / Elan, Kerr) were involved in this study. The identification of the setting characteristics of different groups was achieved by a two-stage study. First, thermal analysis was performed by a differential scanning calorimeter, and then the hardness of each group at different depth and time were measured by a micro-hardness tester. Thermal analysis was performed to identify the inorganic filler content and to record the heat change during setting process. The setting process was progressed for each material by chemical set mode and light-cured mode. In the hardness test, samples of materials were prepared with a 6mm-diameter metal ring, and the hardness was measured at the top, and 1mm, 2.5mm, 4mm below at just after a 40 second-cure, and after 10 minutes, 24 hours, and 7 days. Statistical analysis was performed by Mann-Whitney rank sum test to assess significant differences between set modes and types of materials, and by ANOVA and T-test to evaluate the statistical meanings of data at different times and depths of each materials. Followings are findings and conclusions derived from this study. Thermal analysis; 1. Compomers show no evidence of chemical setting while RMGIs exhibit heat output during the process of chemical setting. 2. Heat of cure of RMGIs exceed Compomers. 3. The net heat output of RMGIs through light-cured mode is higher than through chemically set mode. Hardness test; 1. Initial hardness of RMGIs immediately after light cure is relatively low, but the hardness increases as time goes by. On the contrary, Comomers do not show evident increase of the hardness following time. 2. Compomers show a marked decrease of setting degree as the depth of the material increases. In RMGIs, the setting degree at different depths does not significantly differ.

  • PDF

N2, CO2 and NH3-Adsorption Behaviors of Activated Carbons on Acid and Base Surface Treatments (활성탄소의 산-염기 표면처리에 따른 N2, CO2 및 NH3- 흡착거동)

  • Park, Soo-Jin;Kim, Ki-Dong;Lee, Jae-Rock
    • Applied Chemistry for Engineering
    • /
    • v.9 no.6
    • /
    • pp.920-923
    • /
    • 1998
  • In this work, the adsorption characteristics of the activated carbon treated with 30 wt. %HCl and 30 wt. % NaOH were investigated. The acid and base values were determined by Boehm's method and the surface area and porosity was measured by BET-method with $N_2$-adsorption. Also, the adsorption characteristics of the activated carbons treated with acid and base chemical solutions were investigated with $CO_2$ and $NH_3$-adsorption. From which, relatively different adsorption behaviors of the modified activated carbons were observed in the amounts of $CO_2$ and $NH_3$ adsorptions, even though the physical surface structures of the activated carbons, such as specific surface area, pore size and pore volume, were not significantly changed.

  • PDF

Improvement of Polyimide/Epoxy Adhesion Strength from the Modification of Polyimide Surface and Epoxy Adhesive (폴리이미드 표면개질과 에폭시접착제 개질을 통한 폴리이미드/에폭시의 접착력 향상)

  • Kim, Seong-Hun;Lee, Dong-U;Jeong, Gyeong-Ho
    • Korean Journal of Materials Research
    • /
    • v.9 no.1
    • /
    • pp.65-72
    • /
    • 1999
  • In order to minimize flexible printed circuit(FPC), which is used in computer, communication, medical facility, aviation space industry, it is required to improve the interfacial adhesion of polymide/epoxy or polyimide/polyimide consists of FPC. In this study, it was considered to improve the adhesion strength of polyimide/epoxy joint by introducing functional group on polyimide film and improving mechanical property of epoxy. Functional group on polyimide film was introduced by changing polyimide film surface to polyamic acid in KOH aqueous solution. The optimum conditions for surface modification were the concentration of 1M KOH and treatment time of 5min. Also, the optimum adhesion strength of polyimide/epoxy joint was obtained using rubber modified epoxy and polyamic acid as a base resin and curing agent of epoxy adhesive, respectively. The degree of surface modification of polyimide film examined with contact angle measurement of FTIR, thus modification of polyimide to polyamic acid was identified. Fracture surface of plymide/epoxy joint was analyzed by scanning electron microscopy, and modified polyamic acid reimidezed to polymide as increasing curing temperature.

  • PDF

Effect of nucleating agents and stabilisers on the synthesis of Iron-Oxide Nanoparticles-XRD analysis

  • Butt, Faaz A.;Jafri, Syed M. Mohsin
    • Advances in nano research
    • /
    • v.3 no.3
    • /
    • pp.169-176
    • /
    • 2015
  • Iron nanoparticles were made by using the modified coprecipitation technique. Usually the characteristics of synthesised particles depend upon the process parameters such as the ratio of the iron ions, the pH of the solution, the molar concentration of base used, type of reactants and temperature. A modified coprecipitation method was adopted in this study. A magnetic stirrer was used for mixing and the morphology and nature of particles were observed after synthesis. Nanoparticles were characterised through XRD. Obtained nanoparticles showed the formation of magnetite and maghemite under citric acid and oxalic acid as stabilisers respectively. The size of nanoparticle was greatly affected by the use of different types of stabilisers. Results show that citric acid greatly reduced the obtained particle size. Particle size as small as 13 nm was obtained in this study. The effects of different kinds of nucleating agents were also observed and two different types of nucleating agents were used i.e. potassium hydroxide (KOH) and copper chloride ($CuCl_2$). Results show that the use of nucleating agent in general pushes the growth phase of nanoparticles towards the end of coprecipitation reaction. The particles obtained after addition of nucleating agent were greater in size than particles obtained by not utilising any nucleating agent. These particles have found widespread use in medical sciences, energy conservation and electronic sensing technology.

Fabrication of 2-layer Flexible Copper Clad Laminate by Vacuum Web Coater with a Low Energy Ion Source for Surface Modification (저 에너지 표면 개질 이온원이 설치된 진공 웹 공정을 이용한 2층 flexible copper clad laminate 제작)

  • Choi, Hyoung-Wook;Park, Dong-Hee;Choi, Won-Kook
    • Korean Journal of Materials Research
    • /
    • v.17 no.10
    • /
    • pp.509-515
    • /
    • 2007
  • In order to fabricate adhesiveless 2-layer flexible copper clad laminate (FCCL) used for COF (chip on film) with high peel strength, polyimide (PI; Kapton-EN, $38\;{\mu}m$) surface was modified by reactive $O_2^+$ and $N_2O^+$ ion beam irradiation. 300 mm-long linear electron-Hall drift ion source was used for ion irradiation with ion current density (J) higher than $0.5\;mA/cm^2$ and energy lower than 200 eV. By vacuum web coating process, PI surface was modified by linear ion source and then 10-20 nm thick Ni-Cr and 200 nm thick Cu film were in-situ sputtered as a tie layer and seed layer, respectively. Above this sputtered layer, another $8-9{\mu}m$ thick Cu layer was grown by electroplating and subsequently acid and base resistance and thermal stability were tested for examining the change of peel strength. Peel strength for the FCCLs treated by both $O_2^+$ and $N_2O^+$ ion irradiation showed similar magnitudes and increased as the thickness of tie layer increased. FCCL with Cu (200 nm)/Ni-Cr (20 nm)/PI structure irradiated with $N_2O^+$ at $1{\times}10^{16}/cm^2$ ion fluence was proved to have a strong peel strength of 0.73 kgf/cm for as-received and 0.34 kgf/cm after thermal test.

Finite Element Analysis of the Hot Rolled Cladding for the Ni-based Superalloy/steel Corrosion-resistant Alloy (CRA) Plate (니켈 기반 초합금 클래드 판재의 열간 압연 제조 공정 유한요소해석)

  • C. Kim;S.J. Bae;H. Lee;H.J. Bong;K.S. Lee
    • Transactions of Materials Processing
    • /
    • v.33 no.3
    • /
    • pp.208-213
    • /
    • 2024
  • Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.