• 제목/요약/키워드: mixing process

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WC-Co-Cr 용사코팅시 분말의 혼합이 코팅층의 기계적 특성에 미치는 영향 (Effects of Powder Mixing on the Mechanical Properties of Thermally Sprayed WC-Co-Cr Coating Layers)

  • 이창우;한준현;신명철;권숙인
    • 대한금속재료학회지
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    • 제47권5호
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    • pp.290-296
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    • 2009
  • We report on the effects of mixing of powders with various particle sizes on fracture toughness and wear resistance of thermally sprayed WC-10Co-4Cr coating layers fabricated by HVOF (high-velocity oxygen fuel) process. The size and the mixing ratio of powders were changed in order to get high fracture toughness and wear resistance. The mixing of small amount of coarse powders with fine powders resulted in the highest fracture toughness and wear resistance due to the lowest porosity in coating layers.

건습식 혼합공정을 이용한 유연소재 상 전자파 차폐용 다층막 코팅 (Multilayer Coatings on Flexible substrate for Electromagnetic Shielding by Using Dry/Wet Hybrid Processes)

  • 이훈성;이명훈
    • 한국표면공학회지
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    • 제50권5호
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    • pp.373-379
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    • 2017
  • Dry processes like evaporation and sputtering in vacuum chamber are difficult to make a uniform, large area and high quality film on thin PET substrate because of PET degradation and bad adhesion. On the other hand, wet processes like electro or electroless plating have complex processes and require high environmental cost. In this study, we successfully prepared $2{\mu}m$ Zn/Cu/Ni multilayers coated on $12{\mu}m$ polyethylene terephthalate (PET) substrate by using dry-wet mixing processes. Their surface electric resistances were evaluated around $0.2{\Omega}$ by using 4 probe measurements. Furthermore, their corrosion resistance also evaluated by natural potential test and compared with other wet, dry and mixing process samples.

전산유체역학(CFD)를 활용한 정수공정에서 압력수 확산공정 진단 (Evaluation of Pressurized Water Diffusion in Water Treatment Process Using CFD)

  • 조영만;유수전;노재순;빈재훈;최광주;이광욱;이기봉;이정규
    • 대한환경공학회지
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    • 제33권5호
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    • pp.359-367
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    • 2011
  • 압력수 확산공정은 정수공정에서 응집제나 염소용해수를 고압의 압력수로 분사하여 혼합하는 공정이다. 본 연구의 목적은 압력수 확산공정에 대한 전산유체역학적(Computational Fluid Dynamics) 진단을 통해 투입한 약품의 완전 혼합거리 및 혼합 거리를 줄이기 위한 확산판의 크기와 설치거리를 도출하는 것이다. 진단결과 2,200 mm 대형관에 $5kg/cm^2$ 압력수를 50mm, 100 mm 분사관으로 분사할 경우 혼합이 완료되는 혼합거리는 4D였다. 혼합거리를 줄이기 위해 분사관 전방에 확산판을 설치할 경우 분사관이 50 mm일 때 0.1D 직경의 확산판을 분사관 전방 0.2D 거리에 설치하면 혼합거리를 3D로 줄일 수있다. 그러나 분사관이 100 mm인 경우는 확산판의 크기와 설치 거리와는 상관없이 확산판이 없는 4D보다 확산거리를 줄일 수 없는 것으로 진단되었다. 따라서 2,200 mm 관에 압력수를 분사하는 경우는 50 mm 분사관을 설치하는 것이 100 mm보다 훨씬 효율적인 것으로 나타났다.

개수로에서 2차원 이송-분산 해석을 위한 시간분리 혼합 모형 (Time-split Mixing Model for Analysis of 2D Advection-Dispersion in Open Channels)

  • 정영재;서일원
    • 대한토목학회논문집
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    • 제33권2호
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    • pp.495-506
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    • 2013
  • 본 연구에서는 전단류 분산이 이송과 난류에 의한 확산의 결합에 의해 발생한다는 Taylor (1954)의 가정을 바탕으로 개념적 모형을 구성하고, 이를 3차원 개수로에 적용하여 오염물질의 혼합과정을 재현할 수 있는 시간분리 혼합모형(Time-split Mixing Model; TMM)을 개발하였다. 개발된 모형은 연산자 분리 기법(operator split method)과 유사하게 혼합과정을 종방향 혼합과 횡방향 혼합으로 분리하고, 유속 연직편차에 의한 농도분리과정과 난류확산에 의한 연직방향 혼합과정을 순차적으로 반복 계산함으로써 2차원 이송-분산을 재현한다. 수치모의 결과, 제안된 모형은 수로벽면에 의한 농도중첩 효과를 잘 반영하고 있으며, Taylor 구간 내에서 2차원 이송-분산 모형의 해석해와 거의 일치하고 있음을 확인하였다(Chatwin, 1970). 본 모형은 하상경사, 하폭 대 수심 비, 혼합시간 등의 변화에 따라 분산 정도를 달리 재현하고 있으며, 산정된 종분산계수는 Elder(1959)가 제안한 상수값과는 달리 혼합시간에 따라 변화하는 양상을 나타냈다. 횡분산계수의 경우, Sayre와 Chang(1968), Fischer 등(1979)이 실험을 통해 제시한 값과 유사한 범위를 나타냈다.

서해 연안지역 천부지하수의 수리지구화학 : 연안 대수층의 해수 혼입에 관한 연구 (Hydrogeochemistry of shallow groundwaters in western coastal area of Korea : A study on seawater mixing in coastal aquifers)

  • 박세창;윤성택;채기탁;이상규
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제7권1호
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    • pp.63-77
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    • 2002
  • Salinization is an important environmental problem encountered in coastal aquifers. In order to evaluate the salinization problem in the western coastal area of Korea, we have performed a regional hydrochemical study on shallow well groundwaters (N=229) collected within 10 km away from the coastline. The concentrations of analyzed solutes are very wide in range, suggesting that the hydrochemistry is controlled by several processes such as water-rock interaction, seawater mixing, and anthropogenic contamination. Based on the graphical interpretation of cumulative frequency curves for some hydrochemical parameters (esp., $Cl^{-}$ and ${NO_3}^-$), the collected water samples were grouped into two major populations (1) a background population whose chemistry is predominantly affected by water-rock interaction, and (2) an anomalous population which records the potential influences by either seawater mixing or anthropogenic pollution. The threshold values obtained are 34.7 mg/l for $Cl^{-}$ and 37.2 mg/l for ${NO_3}^-$, Using these two constituents, groundwaters were further grouped into four water types as follows (the numbers in parenthesis indicate the percentage of each type water) : (1) type 1 waters (38%) that are relatively poor in $Cl^{-}$ and ${NO_3}^-$, which may represent their relatively little contamination due to seawater mixing and anthropogenic pollution; (2) type 2 waters (21%) which are enriched in $Cl^{-}$, Indicating the considerable influence by seawater mixing; (3) ${NO_3}^-$-rich, type 3 waters (11%) which record significant anthropogenic pollution; and (4) type 4 waters (30%) enriched in both $Cl^{-}$ and ${NO_3}^-$, reflecting the effects of both seawater mixing and anthropogenic contamination. The results of the water type classification correspond well with the grouping on a Piper's diagram. On a Br x $10^4$versus Cl molar ratio diagram, most of type 2 waters are also plotted along or near the seawater mixing line. The discriminant analysis of hydrochemical data also shows that the classification of waters into four types are so realistic to adequately reflect the major process(es) proposed for the hydrochemical evolution of each water type. As a tool for evaluating the degree of seawater mixing, we propose a parameter called 'Seawater Mixing Index (S.M.I.)’ which is based on the concentrations of Na, Mg, Cl, and $SO_4$. All the type 1 and 3 waters have the S.M.I. values smaller than one, while type 2 and type 4 waters mostly have the values greater than 1. In the western coastal area of Korea, more than 21% of shallow groundwaters appear to be more or less affected by salinization process.

CFD를 이용한 머드 탱크 2축 교반기의 회전방향에 따른 교반성능 연구 (Agitation Performance Study of 2-shafts Agitator Rotate Directio in the Mud Tank Based on CFD)

  • 임효남;이희웅;이인수;최재웅
    • 한국해양공학회지
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    • 제28권2호
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    • pp.111-118
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    • 2014
  • In drilling process of oil wells, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. In this paper, a commercial CFD package(ANSYS Fluent 15.0) was used to solve the hydrodynamic force and evaluate mud mixing time in the mud mixing tank on offshore drilling platforms. Prediction of power consumption in co-rotating and counter-rotating models has been compared with results of Nagata's correlation equation. This research shows the hydrodynamic effect inside the two phase mud mixing tank according to rotating directions(co-rotating and counter-rotating). These results, we can conclude that the co-rotating direction of the two shafts with mixing blade in the mud mixing tank can be a preferable in power consumption and mixing time reduction.

Optimization of β-Cyclodextrin Recycling Process for Cholesterol Removal in Cream

  • Kwak, H.S.;Suh, H.M.;Ahn, J.;Kwon, H.J.
    • Asian-Australasian Journal of Animal Sciences
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    • 제14권4호
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    • pp.548-552
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    • 2001
  • This study was designed to find optimum conditions of four different factors (ratio of solvent to cholesterol-$\beta$-cyclodextrin complex, mixing speed, mixing temperature, and mixing time) for cholesterol dissociation in cream. Using the ratio of 6 to 1 (solvent to the complex) showed the highest cholesterol dissociation rate (82.50%) when mixed at 100 rpm at $50^{\circ}C$ for 1 h. Mixing speed did not significantly affect the cholesterol dissociation. Also, mixing time appeared to be insignificant. The optimum mixing temperature was $50^{\circ}C$ and mixing at $40^{\circ}C$ resulted in a significantly lower rate, compared with that at $50^{\circ}C$. In a subsequent experiment, using recycled $\beta$-cyclodextrin only showed 75.07% of cholesterol removal in cream, while the mixture of recycled to unused $\beta$-CD with the ratio of 6 to 4 increased cholesterol removal to 95.59%, which is highly close to that of 100% unused $\beta$-CD.

화력발전 배가스 탈질 환원제의 혼합특성 (A Mixing Characteristic of De-NOx Reducing Agent for Flue Gas in Thermal Power Generation)

  • 최항석;김관태;김석준;정상현;송영훈;홍성호;이준엽
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제32회 KOSCO SYMPOSIUM 논문집
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    • pp.79-85
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    • 2006
  • In this study, to increase the mixing between flue gas and reducing agent, new shapes of $NH_3$ ejection nozzles are designed and experimentally and numerically tested. The nozzles have six holes perpendicular to the ambient flue gas flow and the tilting angle between direction of ambient flow and the hole axis is varied. To evaluate the mixing efficiency of the proposed nozzles, numerical and experimental tests are applied to several flow conditions comparing with single hole nozzle, which is commonly used in conventional SCR process. From the results the nozzle with tilted multi-holes has the large region of high turbulent intensity compared with conventional single hole nozzle. This is originated from the high vorticity near the upstream of the jet flow issuing from the hole. The high turbulent intensity and vorticity magnitude lead to enhanced mixing between flue gas and reducing agent. Hence, the most suitable moral ratio between NOx and reducing agent for the catalytic reaction can be obtained on behalf of the intensified scalar mixing within shorter physical mixing length.

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정수처리시 천연유기물질의 제거에 대한 급속혼화유형의 영향 (Influence of Different Mixing Types on the Removal of Natural Organic Matter in Water Treatment)

  • 김현철;유명진;이석헌
    • 상하수도학회지
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    • 제19권3호
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    • pp.370-377
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    • 2005
  • Dispersion of coagulant should be completed in a fraction of a second before the metal hydroxide precipitate has form. For the reason so-called pump diffusion flash mixing (PDFM) have been proposed, and PDFM is one of reasonable methods to quickly disperse the hydrolyzing metal salts. In this study, therefore, we attempt to understand the difference of removal characteristics of natural organic matter (NOM) between pump diffusion flash mixing (PDFM) and conventional rapid mixing (CRM) for coagulation in a water treatment system, and to enhance the removal of NOM through the improved mixing process. DOC and turbidity removal by PDFM higher than those by CRM, while SUVA value of water treated by PDFM was high as compared with that by CRM. Hydrophilic NOM was more effectively removed by PDFM than CRM, since charge neutralization effect increased by quick dispersion of coagulant. The DBP formation potentials due to NOM was effectively reduced by the improved mixing (i.e., PDFM) for coagulation and could be controlled through decrease in concentration of precursor rather than reduction of activity with disinfectant.