• Title/Summary/Keyword: mixing pipe

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A Study on the Mixing of Dilution Air and Ammonia in the Ammonia Mixing Pipe of the Thermal Power Plant De-NOx Facility (화력발전소 탈질설비의 암모니아 혼합 관에서 희석 공기와 암모니아의 혼합에 관한 연구)

  • Kim, Ki-Ho;Ha, Ji-Soo
    • Journal of the Korean Institute of Gas
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    • v.26 no.2
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    • pp.49-55
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    • 2022
  • According to reinforce environmental regulations, coal power plants have used selective catalytic reduction using ammonia as a reducing agent to reduce the amount of nitrogen oxide generation. The purpose of the present study was to derive a mixing device for effectively mixing dilute air and ammonia in the ammonia mixing pipe by performing computational fluid dynamic analysis. The mixing effect was compared by analysing the %RMS of ammonia concentration at the down stream cross section in the mixing pipe and the 16 outlets based on the case 1-1 shape, which is an existing mixing pipe without a mixing device. The mixing device was performed by changing the positions of a square plate on the downstream side of the ammonia supply pipe and an arc-shaped plate on the wall of the mixing pipe. In the case of the existing geometry(Case 1-1), the %RMS of ammonia concentration at the 16 outlets was 29.50%. The shape of the mixing device for Case 3-2 had a square plate on the downstream side of the ammonia supply pipe and an arc plate was installed adjacent to it. The %RMS of ammonia concentration for Case 3-2 was 2.08% at 16 outlets and it could be seen that the shape of Case 3-2 was the most effective mixing shape for ammonia mixing.

A Study on High Cycle Temperature Fluctuation Caused by Thermal Striping in a Mixing Tee Pipe (혼합배관 내의 열 경계층 이동으로 인한 고주기 온도요동에 관한 연구)

  • Kim, Seoug-B.;Park, Jong-H.
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.9-19
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    • 2007
  • Fluid temperature fluctuations in a mixing tee pipe were numerically analyzed by LES model in order to clarify internal turbulent flows and to develope an evaluation method for high-cycle thermal fatigue. Hot and cold water with an temperature difference $40^{\circ}C$ were supplied to the mixing tee. Fluid temperature fluctuations in a mixing tee pipe is analysed by using the computational fluid dynamics code, FLUENT, Temperature fluctuations of the fluid and pipe wall measured as the velocity ratio of the flow in the branch pipe to that in the main pipe was varied from 0.05 to 5.0. The power spectrum method was used to evaluate the heat transfer coefficient. The fluid temperature characteristics were dependent on the velocity ratio, rather than the absolute value of the flow velocity. Large fluid temperature fluctuations were occurred near the mixing tee, and the fluctuation temperature frequency was random. The ratios of the measured heat transfer coefficient to that evaluated by Dittus-Boelter's empirical equation were independent of the velocity ratio, The multiplier ratios were about from 4 to 6.

Numerical simulation of the effect of pipe size and foam inlet angle on mixing of cement slurry and foam

  • Leilei Wang
    • Advances in concrete construction
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    • v.17 no.5
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    • pp.285-292
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    • 2024
  • In order to improve the mixing effect of slurry-foam during the preparation of foam concrete, this study takes an SK static mixer as the mixing device, establishes a three-dimensional physical model and a theoretical calculation model, and numerically simulates the effects of different parameters such as foam inlet angle and pipe inner diameter on the mixing of cement slurry and foam under the given boundary conditions, so as to optimize the structure of this mixing device. The results show that when the pipe diameter of the mixer is larger than 60 mm, the phenomenon of backflow occurs in the pipe, which affects the mixing effect. The smaller the pipe diameter, the shorter the distance required to stabilize the cross-sectional average density and density uniformity index. When the foam inlet angle is different, the average density and density uniformity index of the radial cross-section have the same rule of change along the length of the pipeline, and all of them tend to stabilize gradually. At Y = 0.5 m, the average density basically stabilizes at 964 kg/m3 and remains stable until the outlet. At Y = 0.6 m, the density uniformity index basically stabilizes above 0.995 and remains stable until the outlet. Except for the foam inlet position (Y = 0.04 m), the foam inlet angle has little effect on the cross-sectional average density and density uniformity index. Under the boundary conditions given in this study, a pipe diameter of 40 mm, a foam inlet angle of 90°, and a pipe length of 700 mm are the optimal geometries for the preparation of homogeneous foam concrete with a density of 964 kg/m3 in this static mixer.

Evaluation of Pressurized Water Diffusion in Water Treatment Process Using CFD (전산유체역학(CFD)를 활용한 정수공정에서 압력수 확산공정 진단)

  • Cho, Young-Man;Yoo, Soo-Jeon;Roh, Jae-Soon;Bin, Jae-Hoon;Choe, Kwang-Ju;Lee, Kwang-Ug;Lee, Gi-Bong;Lee, Jeong-Gyu
    • Journal of Korean Society of Environmental Engineers
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    • v.33 no.5
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    • pp.359-367
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    • 2011
  • The Process of Pressurized water diffusion is mixing process by pressurized water injection with coagulate and chlorine water in the water treatment system. The objectives of this research were to evaluate the mixing length and diameter of diffusion plate and distance from injection pipe for complete mixing by using computational fluid dynamics. From the results of CFD simulation, when diameter of injection pipe is 50 mm, 100 mm and injection pressure is $5kg/cm^2$ and the diameter of inlet pipe is 2,200 mm, the complete mixing length is 4D (D: Length as diameter of inlet pipe). When diameter of injection pipe is 50 mm, the diameter of the diffusion plate in o.1D and distance from injection pipe is 0.2D, the complete mixing length is 3D that is the most short mixing length. But when diameter of injection pipe is 100 mm and mutually related the diameter, distance of diffusion plate, the complete mixing length is 4D over. Therefore, as the diameter of inlet pipe is 2,200 mm, the injection pipe 50 mm is more efficient than 100 mm.

Evaluation of Pressurized Water Mixing of Big Pipe with CFD at Water Treatment Process (CFD를 활용한 수처리공정 대형관에서 압력수 혼합공정 평가)

  • Cho, Young-Man;Yu, Hyun-chul;Jang, Gyeong-Hyuk;Jung, Yong-Jun
    • Journal of Korean Society on Water Environment
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    • v.37 no.3
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    • pp.168-174
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    • 2021
  • Mixing is a very important unit in water treatment process. A mechanical stirring method is generally used for mixing, but recently, the use of pressurized water mixing method (pump diffusion flash mixer) has gained interest because it is more advantageous in terms of mixing time, noise, energy consumption, and maintenance. The following conclusions were obtained from the study of pressurized water mixing method by Computational Fluid Dynamics. Firstly, the mixing degree in the pipe increased as the density of water increased. Secondly, even if the relative velocity between flow rate in the pipe and the pressurized water was constant, the mixing degree decreased as the flow velocity in the pipe increased. Thirdly, the stronger the injection energy the higher the mixing degree. It was also found that the mixing degree was greatly affected by the injection velocity as compared to the injection flow amount. Finally, the required energy to achieve 95% mixing degree at the distance of 10 times diameter in big pipes of 500 mm to 3000 mm was 0.3 to 4.5 kJ. The result of this study could be used in the process design of injection with water purification chemicals, such as, ozone, chlorine, and coagulant.

Mixing Method of Water and Chemicals in a Small-Scale Water Supply System (간이상수도에서 물과 약품의 혼합방법)

  • Yoo, Young-Hyun;Ki, Hyun;Choi, Jong-Wook;Kim, Sung-Cho;Kim, Jeong-Soo;Kim, Yong-Seon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3128-3133
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    • 2007
  • The mixing method of water and chemicals is significant in a small-scale water supply system because drinking water should be supplied with a certain quantity of remaining chemicals maintained. In the present study, the concentration distribution and the mixing index were obtained from four models, which were to find out the optimal mixing method of water and chemicals. The two models brought the good mixing effects out of the four, one for providing chemicals from the center of water supply pipe and the other for setting up the semicircle block at the downstream of the chemicals-providing pipe. As a result, the mixing effect was found out to be increased due to the diffusion and the disturbance of flows. In conclusion, these results are expected to contribute to designing the optimal mixing system.

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An Experimental Study of a Heat pipe with Binary Mixture Working Fluid for Solar Collector (2 성분 혼합물을 작동유체로 사용하는 태양열 집열기용 히트파이프의 실험적 연구)

  • Jung, Eui-Guk;Boo, Joon-Hong;Chung, Won-Bok
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.13-18
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    • 2003
  • Heat pipes with binary mixture fabricated and tested for applications where condenser temperature is in a range of $10^{\circ}C$ to $130^{\circ}C$. The pipe materials 8.0 mm O.D. cupper tube and the working fluids are ethanol-water mixtures. The total length of test of the heat pipe was 1710mm in which evaporator section was 1570mm, adiabatic section was 50mm and condenser section was 90mm. Mixing ratios of ethanol and water could be variable in mole fraction. Temperature of condenser section was $10^{\circ}C$, $80^{\circ}C$ and $130^{\circ}C$. Heat pipe performance experimental study was accomplished with change of mixing ratio in these temperatures. The fill charge ratio was 20% of the heat pipe volume. Wick structure was woven-wire and method of experimental work was that thermal load was increased 20W step until the heat pipe wall temperature reached at $150^{\circ}C$. Results were following: At coolant $10^{\circ}C$ and $130^{\circ}C$, mixing ratio that have beat thermal performance was 0.8M+ and at coolant $80^{\circ}C$, was 0.3 ${\sim}$ 0.5 M+.

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Experiment Study on Mixing Efficiency of Material for Improving Reclamation Soil Quality in Dredging Soil Pipeline using CFD (준설토 배송관로 내에서의 개질재 혼합효율에 대한 CFD 해석)

  • Park, Byongjun;Kang, Byungyoon;Chung, Minchul;Shin, Jaeryul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.5
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    • pp.1083-1096
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    • 2015
  • This study utilised Computational Fluid Dynamics(CFD) for preliminary assessment of mixing efficiencies of 2-phase fluids in a pipe at which a slurry flow and an injected solidifier join, for the purposes of reducing trial-and-error-based instances of physical experiments and conducting the overall research in an economical way. Using OpenFOAM$^{(R)}$, we simulated behavior of 3-phase fluids under 18 different settings generated by changing diameters of a dredged soil transportation pipe, a quality improving material injection pipe and the confluence angle. While difference in mixing efficiencies amongst the instances was insignificant, discernible boundary layers amongst the materials were observed in all of the instances. In order to break the boundary layers, we designed a substructure inside a pipe and found out that it could remarkably improve mixing efficiencies particularly for short distance applications.

Numerical Analysis Study of the Mixing Mechanism of Non-element Mixer (논 엘레멘트 믹서의 혼합 메커니즘에 관한 수치해석적 검토)

  • You, Sun Ho
    • Journal of ILASS-Korea
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    • v.20 no.1
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    • pp.1-6
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    • 2015
  • Visualization of the mixing pattern in a non-element mixer was carried out using laser induced fluorescence(LIF) to evaluate characteristics of mixer consisting of the main flow pipe and branch flow pipes. The branch flows were injected periodically with the period $T_{in}$ normal to the main flow, and rhodamine B was mixed into the most upstream branch flow to visualize mixing pattern in the main flow pipe by LIF. The length of boundary line L of the LIF image was measured. In this study, a numerical analysis was performed to identify the mixing process of the non-element mixer, and the results were compared with experimental results. Each result was almost the same. When the number of branch flows is increased, the mixing pattern became complicated and was supposed to become chaotic. The length of boundary line L increased exponentially with an increase in the number of branch flows.