• Title/Summary/Keyword: mineralizer

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Preparation of corundum $(\alpha-AL_2O_3)$ by hydrothermal growing process: II. A study on the effects of a mineralizer and substances on preparation of corundum (수열성장법에 의한 코런덤$(\alpha-AL_2O_3)$제조 : II. 광화제와 성장기질이 코런덤 합성에 미치는 영향에 관한 연구)

  • 이기정;서경원
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.1
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    • pp.47-58
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    • 1997
  • In this study single crystalline corundum ($\alpha$-$Al_2O_3$) powders were prepared from gibbsite using hydrothermal growing processes. Addition of a mineralizer and the characteristics of solid substances were investigated to find their effects on the size distribution and crystalllnity of products. Experimental results showed that as the concentration of potassium hydroxide (KOH), a mineralizer, the particle size of corundum powders became larger at lower reaction temperatures. However, the size of corundum powders became smaller as the concentration of gibbsite increased in the feedstock. The hydrothermal synthetic conditions are also strongly dependent on the properties of hydrothermal solutions. Corundum powders which have the weight mean particle size of 1~10 $\mu\textrm{m}$ with shapes of hexagonal were prepared in this experiment.

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Synthesis of Cr-doped Celsian Green Pigments and Their Application (Cr-doped Celsian계 녹색안료의 합성과 적용)

  • Chung, Hyun-Sik;Kim, Yeon-Ju;Choi, Soo-Nyong;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.450-456
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    • 2010
  • During the process of synthesizing green celsian pigments, attempts were made to replace a given amount of $BaCO_3$ with $SrCO_3$ to accelerate the hexagonal to monoclinic celsian phase transition, which was assumed to promote color development. Monoclinic celsian have been synthesized from Hongkong-Kaolin, $BaCO_3$, $SrCO_3$, $Al(OH)_3$, $SiO_2$ and $SrCO_3$ with 1 to 1.5 wt% of LiF as a mineralizer from 1100 to $1300^{\circ}C$. It was found that replacing $BaCO_3$ with $SrCO_3$ allowed monoclinic celsian to be formed at a lower temperature. While the pigments containing 1 mole of $BaCO_3$ were difficult to synthesize monoclinic celsian with absence of the mineralizer, the formation of monoclinic celsian was successfully achieved even without mineralizer by using 0.25 mole of $SrCO_3$ at $1250^{\circ}C$ for 1 h. The color development was improved from yellowish green to green with increasing amount of $SrCO_3$ being replaced.

Effects of mineralizer and concentration on the morphology of the $CaTiO_3$ powders prepared by hydrothermal method (수열법에 의한 $CaTiO_3$분말 합성 시 광화제와 농도가 입자형상에 미치는 영향)

  • 정항철;서동석;이종국
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.12 no.6
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    • pp.329-334
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    • 2002
  • The $CaTio_3$powder with perovskite structure was synthesized by mixing anatase $TiO_2$and $Ca(OH)_2$powders as starting materials, and KOH or NaOH as mineralizer, followed by hydrothermal method. The change of crystal structure, particle shape and size of the synthesized $CaTiO_3$powder was investigated with kind and concentration of mineralizer. It was found that the spherical particles of 0.7 $\mu$m were obtained when using 1N KOH and the hexahedrons particles of 3$\mu$m were obtained for the case of using 10 N KOH. With increasing KOH concentration, the particle shape was changed from sphere to hexahedrons and its size also increased. When using 1 N NaOH, the powder was consisted of 0.5~1 $\mu$m particle in size, whereas hexahedrons of 1~4 $\mu$m and whiskers more than 10$\mu$m in size was obtained for the 10 N NaOH solution. With increasing NaOH concentration, the particle shape was varied from hexahedrons to whiskers, showing the similar result with the KOH case. It was confirmed from EDS analysis that Na element, which was detected in hexahedrones was not contained in the whiskers.

Studies on the Solid State Reaction Kinetices. Mullitation of Domestic Kaolin and ${\alpha}$-$Al_2O_3$ (固體間 不均-反應의 速度論 硏究. 高嶺土의 뮬라이트化反應)

  • Hee Cheol Lee;Eun San Sohn;Ikchoon Lee
    • Journal of the Korean Chemical Society
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    • v.26 no.5
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    • pp.349-354
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    • 1982
  • Purified kaolin and ${\alpha}$-$Al_2O_3$ particiles which are less then 10${\mu}$ in diameter were collected through sedimentation and mixed in the ratio of 3A-2S and then its reaction rates were measured at temperatures 1350 to 1450$^{\circ}$C. The kinetic data were correlated with Jander's equation, but not with modified Jander's equation. With mineralizer added, yield increased about 15% and activation energy decreased from 142kcal/mol to 90kcal/mol.

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Preparation of PSZT powders using the optimum hydrothermal synthesis (최적 수열합성 조건을 이용한 PSZT 분말 제조)

  • 이기정;정성택;서경원
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.2
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    • pp.292-300
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    • 1997
  • PSZT powders having the particle size of 0.5~5 $\mu\textrm{m}$ with cubic shapes, were prepared by a hydrothermal reaction in the temperature range of 150~$^{\190circ}C$ for a 2 h reaction. Experimental results showed that as the reaction temperature increased, the nucleation and crystal growth were accelerated and the the particle size became larger. However, the particle size became smaller with its narrow distribution as the concentration of a mineralizer (KOH) increased. It was possible to reduce the reaction temperature by increasing mineralizer concentrations. With increase in Zr/Ti ratio, the major crystal phase of synthetic PSZT powders was seen to change from tetragonal phase to rhombohedral phase.

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Influence of CrCl3 in Sphene-Pink Pigments (Sphene-Pink 안료에 미치는 CrCl3의 영향)

  • Lee, Hyun-Soo;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.45 no.5
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    • pp.268-275
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    • 2008
  • In high temperature ceramic glazes, a stable range of pink-red colors producing $Cr_2O_3-SnO_2-CaO-SiO_2$ pigments are factored by Cassiterite and Malayaite relationship with $Cr_2O_3$. The experiment described the effect of $CrCl_3$ by adding $H_3BO_3$ as a mineralizer to increase the formation of Malayaite crystal, substituting $CrCl_3$ instead of $Cr_2O_3$ in pigment as a chromophore. Synthesized pigments were analyzed by XRD, FT-IR, Raman Spectroscop, UV and UV-vis. The result shows the differences in amount of crystal phases and oxidation state of Cr ion, which causes the color change. The melting point of $CrCl_3$ is lower than $Cr_2O_3$ which act as a mineralizer and makes the pigment synthesized in lower temperature at $1200^{\circ}C$. Holding 3 h firing at $900^{\circ}C$ where the synthesize forms shows better effect of Malayaite crystal phases and increasing engaged effect of $CrCl_3$ where the color pigmentation is more defined then in $Cr_2O_3$.

Influence of Mixtures Composed of $Fe_2O_3$, $MnO_2$, $CaF_2$ and $TiO_2$ as Mineralizers on Mullitization (광화제로서 $Fe_2O_3$, $MnO_2$, $CaF_2$$TiO_2$의 혼합물이 Mullite화에 미치는 영향)

  • 백용혁;최상흘;정창주;박현수
    • Journal of the Korean Ceramic Society
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    • v.15 no.1
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    • pp.9-15
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    • 1978
  • The possiblity of mullitization from the domestic alunite by adding of $Fe_2O_3-MnO_2$, $Fe_2O_3-MnO_2-TiO_2$, $Fe_2O_3-MnO_2-CaF_2$, and $Fe_2O_3-MnO_2-CaF_2-TiO_2$ mixtures as mineralizers was studied at the temperature range between $1, 250^{\circ}C$~$1, 430^{\circ}C$. The modifying method of domestic alunite was performed by calcination, wet ballmilling, and washing with water. The following results were obtained; 1) When added of 3.0% $Fe_2O_3$ plus 1.0-1.5% $MnO_2$ to modified alunite, the appropriate temperature range of mullite-forming was $1, 350^{\circ}C$-$1, 400^{\circ}C$. 2) When added of $TiO_2$ as mineralizer, the mullite-forming temperature was higher than not added. 3) When added of $CaF_2$ as mineralizer, the synthesized mullite was resolve at the temperature above $1, 350^{\circ}C$.

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The Recycling of Inorganic Industrial Waste in Cement Industry (시멘트산업에서 무기질 산업 폐·부산물의 재활용)

  • Kang, S.K.;Nam, K.U.;Seo, H.N.;Kim, N.J.;Min, K.S.;Chung, H.S.;Oh, H.K.
    • Clean Technology
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    • v.6 no.1
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    • pp.61-69
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    • 2000
  • In this study, generation process and properties of inorganic industrial waste which can be used in cement industry were investigated. The scheme of recycling to use the selected waste as raw materials, mineralizer and flux, admixture and raw materials for special cement was decided and then various experiments were carried out. The experimental results were as follows ; In the use of industrial waste as raw materials, ferrous materials could be substituted by Cu-slag, Zn-slag, electric arc furnace or convertor furnace slag etc., and a siliceous material could be substituted by sand from cast-iron industry. By-products from sugar or fertilizer industry, which has $CaF_2$ as the main component, and jarosite from Zn refinery enabled clinker phases to be formed at lower temperature by $100{\sim}150^{\circ}C$. Adding Cu slag and STS sludge in proper proportion to cement improved properties of cement. Fly ash and limestone powder as admixture had the same effect on cement. As a raw material for special cement, aluminium waste sludge could be used in making ultra early strength cement, which had the compressive strength of $300kg/cm^2$ within 2hours. And two different ashes from municipal incinerator could be raw materials of the cement which was mainly composed of $C_3S$ and $C_{11}A_7{\cdot}CaCl_2$ as clinker phases.

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Effect of $CaSO_4$ and $BaSO_4$ on the Formation of Portland Cement Clinker (Portland Cement Clinker 생성반응에 미치는 $CaSO_4$$BaSO_4$의 영향)

  • 서일영;최상흘
    • Journal of the Korean Ceramic Society
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    • v.11 no.1
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    • pp.29-35
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    • 1974
  • Effect of calcium sulfate and barium sulfate on the formation of portland cement clinker was studied by means of chemical analysis. DTA and X-ray diffraction analysis. In the presence of liquid phase, effect of the additives on the formation of tricalcium silicate was examined according to the reaction, 2CaO.$SiO_3$+CaO$\longrightarrow$3CaO.$SiO_3$, which is the principal reaction in portland cement clinkerization, and optimum conditions in firing clinker concerning amount of additive, firing time and temperature were determined, and its kinetics was referred to. The experimental results are summerized as follow: (1) Appropriate burning temperature range of cement clinker is more limited as the content of calcium sulfate in clinker is increased. Amount of calcium sulfate, firing time and temperature in proper condition of clinkerization is related to each others. Being added suitable quantity of calcium sulfate, firing temperature of clinker can be lowered about $100^{\circ}C$. (2) When 3-5 mole% of calcium sulfate is added, firing time of 15-30 minutes at about $1380^{\circ}C$ is reasonable, and if the content is over7 mole %, firing for 1 hr. or more at $1350^{\circ}C$ is anticipated to be optimum condition. (3) In the reaction of tricalcium silicate formation, the role of barium sulfate as a mineralizer is similar to that of calcium sulfate, but the optimum firing temperature of cement clinker containing barium sulfate tends to be 20-$30^{\circ}C$ higher than that of clinker containing calcium sulfate. (4) When barium sulfate is used as mineralizer, 2-3 mole % of it to tricalcium silicate is recommended and if it is added more than this amount, free CaO is increased rapidly in clinker and alite formation is inhibited.

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