• 제목/요약/키워드: milling impeller

검색결과 17건 처리시간 0.046초

Flank Milling 공법적용을 위한 자동차용 터보차져 임펠러의 설계체험 (DESIGNING EXPERIENCE OF AUTOMOTIVE TURBOCHARGER IMPELLER FOR FLANK MILLING)

  • 방중철
    • 한국전산유체공학회지
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    • 제18권4호
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    • pp.1-8
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    • 2013
  • The performance of small-size impellers with ruled surfaces was investigated for flank milling over a wide speed range, using computational fluid dynamics analyses and gas bench tests. An impeller with a ruled surface was designed, manufactured, and tested to evaluate the effects of blade loading, the backsweep angle, and the relative velocity distribution on the compressor performance. The simulations and tests were completed using the same compressor cover with identical inlet and outlet channels to accurately compare the performance of the abovementioned impeller with a commercial impeller containing sculptured blades. Both impellers have the same number of blades, number of splitters, and shroud meridional profiles. The backsweep angles of the blades on the ruled impeller were selected to work with the same pinched diffuser as for a sculptured impeller. The inlet-to-exit relative velocity diffusion ratio and the blade loading were provided to maximize the flow rate and to minimize the surge flow rate. The design flow rate, rpm, were selected same for both impellers. Test results showed that for the compressor stage with a ruled impeller, the efficiency was increased by 0.32% with an extended surge margin without a reduction in the pressure ratio as compared to the impeller with the sculptured design. It was concluded that an increased relative velocity diffusion coupled with a large backsweep angle was an effective way to improve the compressor stage efficiency. Additionally, an appropriate blade loading distribution was important for achieving a wide operating range and higher efficiency.

은 플레이크 분말의 입자크기에 미치는 기계적 밀링 공정변수의 영향 (Effect of Mechanical Milling Parameters on the Particle Size of Silver Flake)

  • 이길근;정해영
    • 한국분말재료학회지
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    • 제21권4호
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    • pp.307-312
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    • 2014
  • This study is focused on investigating the relation between the particle size of silver flake powder and mechanical milling parameters. Mechanical milling parameters such as ball size, impeller rotation speed and milling time of the attrition ball-mill were controlled to produce silver flake powder. The particle size of the silver flake powder increased with increasing ball size and impeller rotation speed. The change of the particle size of the silver flake powder with mechanical milling parameters was analyzed based on balls motion in the mill container of the attrition ball-mill. The silver flake particles were formed at the elastic deformation area of the ball due to the collision between balls. The change of the particle size of the silver flake powder with mechanical milling parameters well consists with the change of the collision energy of ball with parameters mentioned above.

기계적 밀링공정에 의한 은 플레이크 분말 제조 (Fabrication of Silver Flake Powder by the Mechanical Milling Process)

  • 정해영;이길근
    • 한국분말재료학회지
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    • 제23권1호
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    • pp.54-60
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    • 2016
  • This study focuses on fabricating silver flake powder by a mechanical milling process and investigating the formation of flake-shaped particles during milling. The silver flake powder is fabricated by varying the mechanical milling parameters such as the amount of powder, ball size, impeller rotation speed, and milling time of the attrition ballmill. The particle size of the silver flake powder decreases with increasing amount of powder; however, it increases with increasing impeller rotation speed. The change in the particle size of the silver flake powder is analyzed based on elastic collision between the balls, taking energy loss of the balls due to the powder into consideration. The change in the particle size of the silver flake powder with mechanical milling parameters is consistent with the change in the diameter of the elastic deformation contact area of the ball, due to the collision between the balls, with milling parameters. The flake-shaped silver particles are formed at the elastic deformation contact area of the ball due to the collision.

농가용 도정기의 구조요인과 도정성능의 분석 (Analysis of Structural Factor and Performance of Farmhouse Rice Milling Machines)

  • 이석진;하유신
    • Current Research on Agriculture and Life Sciences
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    • 제32권2호
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    • pp.91-97
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    • 2014
  • 우리나라 농가용 도정기의 구조요인과 도정성능을 분석하기 위하여, 판매되고 있는 농가용 도정기 29개 모델을 이용하여 제현장치와 정미장치로 분류하였고, 각 장치별로 구조적 특징을 조사하였고 그 결과를 바탕으로 성능요인을 분석하였다. 제현장치는 임펠러 회전속도가 주요 구조적 요인으로 조사되었으며, 4,800 rpm의 임펠러 회전속도가 65.5%로 가장 많이 사용하고 있는 것으로 나타났다. 이 회전속도에서 탈부율이 99.45%로 가장 높게 나타났고, 현미동할립율이 가장 낮게 나타나 제현성능에 가장 좋은 임펠러의 회전속도는 4,800 rpm인 것으로 분석되었다(p<0.05). 정미장치는 로터 선속도가 주요 구조적 요인으로 조사되었으며, 2 m/s의 로터 선속도가 60.1%로 가장 많이 사용하고 있는 것으로 나타났다. 이선속도에서 도정수율이 75.07%로 가장 높게 나타났고, 유실곡비율과 싸라기율이 각각 0.02%, 7.06%로 가장 낮게 나타나 정미성능에 가장 좋은 로터의 선속도는 2 m/s인 것으로 분석되었다(p<0.05).

마이크로 시스템 구현을 위한 5축 가공기에 관한 연구 (A study on 5-axis Milling Machine for Micro System Manufacturing)

  • 방영봉;이경민;오승률
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.585-588
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    • 2003
  • As the advance in technology requires micro mechanical systems, the production methods for micro parts are of a great interest of many researchers. Although MEMS is one of the most popular methods. it can only produce 2D microstructures. The micro manufacturing with micro-mill and micro-lathe has a great potential for producing arbitrary 3D shapes and are being researched. In this paper, a PC based 5-axis milling machine with high precision was developed. To evaluate the machine performance, micro ribs and micro columns were machined. The machining experiments of micro impeller and micro turbine blade confirmed the possibility of micro system manufacturing by using the developed milling machine.

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Biomass의 고효율 효소당화에 의한 적합한 Attrition Coupled Bioreactor개발에 관한 연구 ; Agitated Bead Type Bioattritor를 활용한 섬유소 당화 (Development and Evaluation of the Attrition Coupled Bioreactors for Enzymatic Hydrolysis of Biomass; Agitated Bead Type Bioattritor for Enzymatic Hydrolysis of Cellulose)

  • 이용현;박진서;윤대모
    • KSBB Journal
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    • 제4권2호
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    • pp.78-86
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    • 1989
  • 에너지소모를 최소화하고 최대의 당화효과를 얻을 수 있는 고효율 당화장치의 개발을 목표로 impeller교반형 bioattritor를 설계, 제작하여 불용성 섬유소를 기질로 실험하였다. Bioattrotor의 효용성과 효소당화촉진 mechan-ism을 규명하였으며, 최적운전조건을 검토하였다. 분쇄 마찰매체함유 반응기에 일정한 탄성계수를 지닌 spiral spring coil을 내장한 torzue측정장치를 개발, 부하되는 torque, power, 그리고 소요에너지를 측정하여 이를 당화촉진과 비교함으로서 bioattritor의 경제성을 검토하였다. 분쇄마찰매체의 첨가량 및 종류, impeller형태, 교반속도는 중요한 요소로서 작용하였다. 비록 더 연구가 필요하나 분쇄마찰매체의 교반에 소모되는 동력은 당화 촉진효과의 증대에 따른 당화시간의 단축과 섬유소의 고효율 전환에 따른 고농도당의 확보등에 의해 보상되리라 예상된다.

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무증자 전분당화용 분쇄마찰매체 함유 효소반응기의 조작조건과 동력소모의 검토 (Evaluation of Operational Conditions and Power Consumption of a Bioattritor for Enzymatic Saccharification of Uncooked Starch)

  • 이용현;박진서
    • 한국미생물·생명공학회지
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    • 제17권4호
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    • pp.349-357
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    • 1989
  • 전분질을 당화시킬 때 유리구와 같은 분쇄마찰매체 (attrition-milling media)를 첨가하여 교반함으로써 생전분질 -효소 현탄액에 분쇄마찰효과를 주어 전분입자를 구조적으로 변화시켜 당화를 현저히 촉진시키는 적절한 무증자 당화법을 연구해오고 있다. 본 연구는 전분질의 무증자 당화에 적합한 고효율 및 저에너지 소모형 분쇄마찰매체 함유 효소반응기의 개발을 목포로, impeller를 갖춘 agitated bead type bloattritor를 설계 제작하여 그 효용성을 검토하였다. 무증자 옥수수전분을 기질로 당화에 적합한 bioattritor의 최적 조작조건을 검토하였고, 일정한 탄성계수를 지닌 spiral spring coil을 내장한 torque 측정장치를 개발하여 부하되는 torque 및 분쇄마찰 매체의 교반에 소요되는 energy를 측정하였고 중요 변수의 영향을 검토하였다. 또한 energy 소모와 생 전분의 효소당화 촉진효과와의 상관관계를 규명하였으며, bioattritor의 경제성을 전망하였다. 전분질의 최적 당화조건에서 분쇄마찰매체의 교반에 소요되는 동력은 1.53watt/ι로서 매우 적었다. 분쇄마찰매체 함유 효소반응계는 에너지 절약형 공정으로 사료되며, 이를 이용한 무증자 전분 효소당화공정의 산업적 활용 전망이 예상된다.

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5축 Machining Center를 이용한 임펠러 가공을 위한 공구경로 생성에 관한 연구 (A Study on Tool Path Generation for Machining Impellers with 5-Axis Machining Center)

  • 장동규;조환영;이희관;공영식;양균의
    • 한국정밀공학회지
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    • 제21권3호
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    • pp.83-90
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    • 2004
  • This paper proposes a tool path generation method for machining impellers with 5-axis machining center. The shape of impeller is complex, being composed of pressure surface, suction surface and leading edge, and so on. The compound surface which is made of ruled surface such as pressure surface and suction surface and leading edge such as fillet surface, makes the tool path generation much complicated. To achieve efficient roughing, cutting area is divided into two region and then tool radius of maximum size that do not cause tool intereference is selected for shortening machining time. In finishing, accuracy is improved using side cutting for blade surface and point milling for leading edge.

기계적 합금법으로 제조된 Al-Ni 합금계의 고온특성 (High Temperature properties of Mechanically Alloyed Al-Ni System)

  • 김유영
    • 한국분말재료학회지
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    • 제1권1호
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    • pp.35-41
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    • 1994
  • Mechanical alloying process of Al-8wt.% Ni powder was investigated for the various milling time in order to get the steady state powder. High temperature deformation behaviors of the sintered specimens were investigated by activation energy calculated after high temperature compression tests at the strain rates of 2.5$\times$10-3 s-1, 2.5$\times$10-2 s-1 and 2.5$\times$10-1 s-1 at the temperature range between $350^{\circ}C$ and $450^{\circ}C$. The steady state was obtained after 1000 minutes of milling with the PCA of 1.5 wt.% stearic acid under the condition of grinding media to powder weight ratio of 50 : 1 and impeller rotating speed of 300 rpm. True activation energy of Al-8wt.% Fe alloy was estimated to be 181 kJ/mole at the temperature range of 350~ $400^{\circ}C$ and 265 kJ/mole at the range of 400~$450^{\circ}C$.

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