• Title/Summary/Keyword: milling experiment

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A Note on the Control of Indian Meal Moth (Lepidoptera: Pyralidae) in Flour Milling Facility by Superheating (제분 시설에서의 화랑곡나방(Lepidoptera: Pyralidae)의 고온 방제)

  • Na Ja Hyun;Ryoo Mun Il
    • Korean journal of applied entomology
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    • v.44 no.1 s.138
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    • pp.67-72
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    • 2005
  • In a flour milling facility, control ability of superheating effect on Indian meal moth population was teated. Thirty adults, thirty larvae and 100 eggs were placed in a paper bag ($10{\times}20cm$) containing 100 g flour and were exposed to the temperature higher than $60^{\circ}C$ for longer than 3 hours. Mortality of the Indian meal moth (${\pm}standard error$) varied with the developmental stage; mortality (${\pm}standard error$) of egg, larvae and adult were in the range of $91.40{\pm}0.93{\sim}98.80{\pm}0.20\%,\;96.00{\pm}0.67{\sim}100\%$) and $100\%$, respectively. The position of paper bag caused differences in temperature and its exposure time to the moth during the experiment, consequently. The mortality of moth was significantly different among the bag position. Exposure of the paper bag to the temperature of higher than $60^{\circ}C$ for longer than 11 hours was not sufficient to kill all the eggs.

The Nutritive Values and Manufacture of Total Mixed Fermentation Feeds using Green Forage Crops and RiCE-straw (청예 사료작물과 볏짚을 이용한 완전배합발효사료의 제조와 영양적가치)

  • Lee, H.J.;Cho, K.K.;Kim, W.H.;Kim, Hyeon-Seop;Kim, J.S.;Hang, S.H.;Woo, J.H.;Lee, H.G.;Choi, Y.J.
    • Journal of Animal Science and Technology
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    • v.44 no.1
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    • pp.75-86
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    • 2002
  • Adequate forage amounts in ruminant animal are necessary for proper ruminal function in dairy cow. This study was carried out to determine the effect of total mixed fermentation feeds made by different green forage crops and grain processings on chemical compositions, RFV (relative feed value) and ruminal characteristics in sheep. The experiment was arranged in a split plot design with 4 replications. The main plot consisted of 6 kinds of green forages (corn, grass, rye, rape, alfalfa and oat) and the sub plots three different grain processings such as non-milling, half milling (7mm mesh over), and regular milling (7mm mesh below). And the different TMFFs (total mixed fermentation feeds) were analyzed for chemical composition and fed to 8 ruminally fistulated sheep for ruminal charactics and palatability. RFV, daily feed intake, acetate/propionate ratio of the rape-TMFFs were higher compared with the other treatment. Ruminal content of VFA (volatile fatty acid) of corn-TMFF was highest as 90.19 mmol% and pH of the feed was lowest as 3.82. But, acetic acid, propionic acid and butyric acid were no difference among treatments. In conclusion, the effect of grain proceeding was not appeared but if consider of only RFV, palatability and dry matter disappearance, grade of TMFF was improved in order of rape-, corn-, alfalfa-, grass-, oat- and rye-TMFF.

Milling Cutter Selection in Machining Center Using AHP (AHP를 활용한 머시닝센터의 밀링커터 선정)

  • Lee, Kyo-Sun;Park, Soo-Yong;Lee, Dong-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.4
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    • pp.164-170
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    • 2017
  • The CNC machine tool field is showing a growing trend with the recent rapid development of manufacturing industries such as semiconductors, automobiles, medical devices, various inspection and test equipment, mechanical metal processing equipment, aircraft, shipbuilding and electronic equipment. However, small and medium-sized machining companies that use CNC machine tools are experiencing difficulties in increasingly intense competition. Especially, small companies which are receiving orders from 3rd or 4th venders are very difficult in business management. In recent years, company S experienced difficulty to make product quality and delivery time due to the ignorance of the processing method when manufacturing cooling plate jig made of SUS304 material used for cell phone liquid crystal glass processing. In order to solve these problems, we redesigned the process according to the size of our company and tried to manage all processes with quantified data. In the meantime, we have found that there is a need to improve the cutter process, which accounts for most of the machining process. Therefore, we have investigated the correlation between RPM and FEED of three cutters that have been used in the past. As a result, we found that it is the most urgent problem to solve the roughing process during the cutter operation which occupies more than 70% of the total machining. In order to shorten the machining time and improve the quality in machining of SUS304 cooling plate jig, we select the main factors such as price, tool life, maintenance cost, productivity, quality, RPM, and FEED and use AHP to find the most suitable milling cutter. We also tried to solve the problem of delivery, quality and production capacity which was a big problem of S company through experiment operation with selected cutter tool. As a result, the following conclusions were drawn. First, the most efficient of the three cutters currently available in the machining center has proven to be an M-cutter. Second, although one additional facility was required, it was possible to produce the existing facilities without additional investment by supplementing the lack of production capacity due to productivity improvement. Third, the Company's difficulties in delivery and capacity shortfalls have been resolved. Fourth, annual sales increased by KRW 109 million and profits increased by KRW 32 million annually. Fifth, it can confirm the usefulness of AHP method in corporate decision making and it can be utilized in various facility investment and process improvement in the future.

Optimum Sieve-slit width for Effective Removal of Immature Kernels based on Varietal Characteristics of Rice to Improve Milling Efficiency (도정효율 증진을 위한 벼 품종특성별 현미선별체 적정크기)

  • Lee, Choon-Ki;Kim, Jung-Tae;Choi, Yoon-Hee;Lee, Jae-Eun;Seo, Jong-Ho;Kim, Mi-Jung;Jeong, Eung-Gi;Kim, Chung-Kon
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.54 no.4
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    • pp.357-365
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    • 2009
  • On the purpose to improve the milling efficiency as well as head-rice percentage after milling, an experiment to improve the removal ability of immature kernels in the immature brown rice separator (IBRS) was performed focused on varietal characteristics. The removal ability of immature grains by the IBRS was absolutely depending on kernel thickness of brown rice. The kernel thickness of the tested rice varieties distributed from 1.79 mm in Nonganbyeo to 2.16 mm in Daeribbyeo 1. Although there were some variation among rice varieties, it was roughly suggested that the suitable sieve-slit widths for good separation of the immature kernels were 1.9 mm for the varieties thicker than 2.08 mm in thickness, 1.8 mm for the varieties with 2.00-2.08 mm thickness, 1.7 mm for the varieties with 1.90-2.00 mm thickness, and 1.60-1.65 mm for the varieties thinner than 1.7 mm. It was found out that the higher the proportions of immature kernels in brown rice, the more conspicuous the improvement of milling efficiency as well as head rice rates by their removals. With increasing the sieve slit-widths beyond an optimum range, the losses of mature grains increased sharply. For effective separation of immature kernels, it was suggested that the optimum sieve-slit width should be set up depending on both of the kernel thickness and the critical loss limit of mature kernel.

Growth and Grain Characteristics of Thin-Shelled High-Yielding Lines of Job's-tears (Coix lacryma-jobi L.) (율무 박피(薄皮) 다수성(多收性) 선발(選拔) 계통(系統)의 생육(生育) 및 종실특성(種實特性))

  • Lee, Jung-Il;Park, Jang-Hwan;Kim, Sok-Dong;Ahn, Byeong-Ok;Lee, Seung-Tack
    • Korean Journal of Medicinal Crop Science
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    • v.1 no.1
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    • pp.24-27
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    • 1993
  • This study was conducted to select thin-shelled and high-yielding lines in job's-tears. Two breeding lines of Suwon 3 and Suwon 6 were selected from the local collections. These two lines were tested and investigated on their characteristics under the field condition. The heading date of Suwon 3 and Suwon 6 was later one or two days, but the maturity date was one or two days earlier than that of check variety Kim-jejong, respectively. The number of grains per hill of Suwon 3, Suwon 6 was 50%, 49% greater and the milling rate was 3.8%, 5.6% higher than that of check variety, respectively. Althought 1000 grain weight of Suwon 3 and Suwon 6 was 20g lighter and the rate of ripeness was 6%, 12% lower, the raw grain yield was 22%, 20% higher than that of check variety, respectively. The thickness of seed coat of Suwon 3 and Suwon 6 was thiner and the hardness of seed coat was lower than that of check variety, therefore the milling time was decreased 12%, 7% compare to check variety, respectively. The crude protein contents of Suwon 3 and Suwon 6 was slightly higher and the amino acid composition of Suwon 6 was similar to Kimjejong, but Suwon 3 was lower than that of check variety.

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Control of a Master/Slave Combined Surgical Robot for Total Hip Arthroplasty (마스터/슬레이브 복합형 고관절 전치환 수술로봇의 제어)

  • Heo, Gwan-Hoe;Gwon, Dong-Su;Kim, Sang-Yeon;Lee, Jeong-Ju;Yun, Yong-San
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.9
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    • pp.788-794
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    • 2002
  • To improve surgical result of total hip arthroplasty (THA), there has been some approaches using a robotic milling system, which can make a precise cavity in the femur. Usually, to carve a femur, the surgical robot is controlled by a pre-programmed tool-path regardless of a surgeon's experience and Judgment. This paper presents a control method of a surgical robot for THA, which can be used as an advanced surgical tool. With a master/slave combined surgical robot, surgeon can directly control the motion and velocity of a surgical robot. The master/slave-combined robot is controlled to display a specific admittance for a surgeon's force to the surgical robot velocity. To prevent the over-carving of a femur, virtual hard wall is displayed on the surgical boundary. To evaluate the proposed control method of the master/slave-combined surgical robot, 2-DOF master/slave-combined manipulator is used in experiment.

A Study on Tool Wear in Drilling STS 304 Steel Pipe Material (STS 304 배관재의 드릴가공시 공구마모에 관한 연구)

  • Mun, S.D.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.73-79
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    • 2001
  • The purpose of this investigation is experimentally to clarify the machinability and tool wear of STS 304 steel pipe material for piping. In order to determine the effects of cutting parameters and tool wear on thrust, torque, AE RMS, drilling is conducted on CNC milling machine. In this experiment, it is measured that thrust, torque, tool wear length, tool wear area and AE RMS during drilling using Hss tool. It has been found that a) During the drilling, the thrust and the torque of the STS 304 pipe are received more the effect of the feed than the spindle speed and the thrust increase with the increase of feed, b) The value of the AE RMS is been larger the effect of the cutting speed than the feed rate, and the value of the AE RMS increase with the increase of spindle speed, c) It has been found that the suitable feed in feed condition of 0.03, 0.05, 0.1, 0.15mm/rev is below 0.05mm/rev, d) The value of the AE RMS was shown a characteristic of the jump value during it was a sudden inrcrease of the tool wear. The increased character of the AE RMS value can be known an effective factor of the tool wear detection, and e) It can be quantitatively evaluated the condition of the tool according to calculate a area of the drill wear image which is obtained by a vision system.

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Resistance Distribution in Thin Film Type SFCL Elements with Shunt Layers of Different Thicknes

  • Kim, Hye-Rim;Hyun, Ok-Bae;Lee, Seung-Yup;Yu, Kwon-Kyu;Kim, In-Seon
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.2
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    • pp.41-45
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    • 2003
  • Resistance distribution in thin film type SFCL elements of different shunt layer thickness was investigated. The 300 nm thick film of 2 inch diameter was coated with a gold layer and patterned into 2 mm wide meander lines. The shunt layer thickness was varied by ion milling the shunt layer with Ar ions, and also by having the shunt layer grown in different thickness. The SFCL element was subjected to simulated AC fault current for measurements. It was immersed in liquid nitrogenduring the experiment. The resistance distribution was not affected by the shunt layer thickness at applied voltages that brought the temperature of the elements to similar values. This result could be explained with the concept of heat transfer from the film to the surroundings. The resistance distribution was independent of the shunt layer thickness because thick sapphire substrates of high thermal conductivity dominated the thermal conductance of the elements.

A Study on the Optimization of Deburring Process for the Micro Channel using EP-MAP Hybrid Process (전해-자기 복합 가공을 이용한 마이크로 채널 디버링공정 최적화)

  • Lee, Sung-Ho;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.298-303
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    • 2013
  • Magnetic abrasive polishing is one of the most promising finishing methods applicable to complex surfaces. Nevertheless this process has a low efficiency when applied to very hardened materials. For this reason, EP-MAP hybrid process was developed. EP-MAP process is expected to machine complex and hardened materials. In this research, deburring process using EP-MAP hybrid process was proposed. EP-MAP deburring process is applied to micro channel, thereby it can obtain both deburring process and polishing process. EP-MAP deburring process on the micro channel was performed. Through design of experiment method, error of height in this process according to process parameter is analyzed. When the level 1 parameter A(magnetic flux density) and level 2 parameter B(electric potential), C(working gap) and level 3 parameter D(feed rate) are applied in the deburring process using EP-MAP hybrid process, it provides optimum result of EP-MAP hybrid deburring process.

A combination method of the theory and experiment in determination of cutting force coefficients in ball-end mill processes

  • Kao, Yung-Chou;Nguyen, Nhu-Tung;Chen, Mau-Sheng;Huang, Shyh-Chour
    • Journal of Computational Design and Engineering
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    • v.2 no.4
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    • pp.233-247
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    • 2015
  • In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results.