• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2000.11c
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• pp.803-810
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• 2000

Red pepper powder is produced from dried red pepper through milling process with roller mill. Traditional Roller mill is convenient for crushing wax and fiber parts in red pepper. However, some metallics are produced by the friction of two rollers when it operates without feeding of red peppers. In order to reduce this metallic problems created in the roller mill in the process of red pepper, a new roller mill mechanism which enables two roller to apart when red pepper is not fed between two rollers was introduced. Adjustment of clearance between two rollers was able to conducted by the current difference between idling and crushing process. Two types of roller surface, grove and flat, and two different roller mills, cast iron and Ti coating, are tested and compared in this experiment.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1248-1252
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• 2005

Mold-manufacturing process consists of machining and finishing process that are strongly related in each other. But there are few studies about mold-manufacturing process to control those two processes simultaneously. Especially, runout distorts the machined surface from expected so it changes the finishing process and mold-manufacturing time. In this work, basic analyses and experiments were carried out to study RVAS variation according to runout in HSM. To perform those analyses, firstly surface generation analysis was done including runout in ball end milling and then the RVAS that could relate machining and finishing process was proposed. And the optimal finishing process in HSM according to RVAS was also proposed. Through experiment runout occurrence and above analyses were verified.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.6 s.183
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• pp.52-56
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• 2006

Punching tools like an electrodes are made by milling or etching or EDM. These methods had time consuming, low efficiency and air pollution. So, we have developed a shearing device which counter punching method for burrless cutting of micro wire. Using the straightened SUS304 wire with $200{\mu}m$ diameter, we confirmed the tendency of the shear plane for punch tools. It was impossible to completely remove the bun in the shearing process. In order to minimize the burr size and fine shear plane, we have accomplished the various experiment conditions such as the U-groove, the effect of the counter punch, shear angle and clearance. The results of the experiments show that indentation, slip plane and bent shape were related to the shear angle and clearance.

• Journal of the Speleological Society of Korea
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• no.82
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• pp.1-4
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• 2007

In this paper, the etching of Au films using photoresist masks on Si substrates was investigated using a capacitively coupled plasma etch reactor. The advantages of plasma etch techniques over current methods for Au metalization include the ability to simplify the metalization process flow with respect to resist lift-off schemes, and the ability to cleanly remove etched material without sidewall redeposition, as is seen in ion milling. The etch properties were measured for different gas mixing ratios of CF4/Ar, and chamber pressures while the other conditions were fixed. According to statistical design of experiment (DOE), etching process of Au films was characterized and also 20 samples were fabricated followed by measuring etch rate, selectivity and etch profile. There is a chemical reaction between CF4 and Au. Au- F is hard to remove from the surface because of its high melting point. The etching products can be sputtered by Ar ion bombardment.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.43-48
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• 2001

In this study, the characteristics of the surface around a hole on inlet and outlet of product which are manufactured by face mill or end mill cutting with a hole or a pocket in its surface, are investigated. Furthermore, experiment for optimization of process conditions to minimize the change of characteristics of milling cut surface after a hole cutting operation, is implemented. Applying the results in this study to surface manufacturing of mold products whose surface is uneven or metal products made by diecasting, reducing the number of sequence process to obtain fine surface is expected.

• Transactions of Materials Processing
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• v.15 no.9 s.90
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• pp.673-678
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• 2006

Demands for micro parts have increased with recent advances in IT and machinery industries. However, the present technology loaves much to be desired to effectively produce parts with the volume of $1mm^{3}$ and less by mechanical method in large quantities. This paper provides a method for efficient quantity production of complete micro 3D structure using micro end-milling cutting process. The possibility has proven via manufacturing experiment of a multistage micro complex gear structure of $500{\mu}m$ in length, $500{\mu}m$ in maximum external diameter and a volume of $1mm^{3}$ and less.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.10a
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• pp.47-51
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• 1992

Automatic detection of tool breakage during NC machining is a key issue not only for improving productivity but to implement the unattended manufacturing system. In this paper, we develop a vibration sensor-based tool breakage detection system for NC milling processes. The system obtains the time-domain vibration signal from the sensor attached on the spindle bracket of our CNC machine and declares tool failures through the on-line monitoring schemes. For on-line detection, our approach is to use the PSC(statistical process control) methods being increasingly used for on-line process control. The main thrust of this paper is to propose and compare the performance of SPC methods including : a) X-bar control scheme, b) S control scheme, c)EWMA (exponentially weighted moving average) scheme, and d) AEWMA (adaptive exponentially weighted moving average) scheme. The performance of the control schemes are compared in terms of the type 1 and 2 error calculated from the experiment data.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.6
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• pp.140-145
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• 2007

To improve productivity of a metal cutting process, it is required to monitor machining stability in real time. Since cutting environment is harsh against sensing conditions due to vibration, chip, and cutting fluid, etc., it is necessary to develop a robust and reliable sensing system for the practical application. In this work, a chatter monitoring system was developed and its effectiveness was proved. Spindle displacement caused by cutting was selected as a main monitoring parameter. A cylindrical capacitive displacement sensor was adopted. Chatter frequencies were identified through modal analysis. To quantify chatter vibrations, chatter correlation coefficient was introduced. The identification of the monitoring system showed a good agreement with the result of experiment.

• Proceedings of the Acoustical Society of Korea Conference
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• spring
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• pp.209-212
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• 2002

The wear process of end mill is a so complicated process that a more reliable technique is required for the monitoring and controling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for 4 cases using the high-speed steel slot drill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. The tooth passing frequency appears as a harmonics form, and end mill wear is related with the first harmonic. It can be concluded from the result that the tool wear is correlate with the intensity of the measured sound at tooth passing frequency estimation of end mill wear using sound is possible through frequency analysis at tooth passing frequency under the given circumstances.

• Journal of the Korean Magnetics Society
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• v.5 no.5
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• pp.610-613
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• 1995

The effect of processing parameters such as milling, additives and sintering atmoshpere on the magnetic properties of Mn-Zn ferrite was investigated. The experiment was followed by general ceramic fabrication process and added additives were $CaCO_{3}$, $SiO_{2}$, $V_{2}O_{5}$, $ZrO_{2}$, and $Nb_{2}O_{5}$. The effects of additives could be divided into three categories which were formation ofliquid phase, substitution in lattice and inducing stress. Core loss smong the magnetic properties was dependent mainly on the additives and also correlated with processing parameters. As a result, an optimum condition of preparing process for a high quality Mn-Zn ferrite was suggested by controlling the correlation of each processing parameters.