• Title/Summary/Keyword: microstructure effect

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Effect of Large $\alpha$-Silicon Carbide Seed Grains on Microstructure and Fracture Toughness of Pressureless-Sintered $\alpha$-Silicon Carbide

  • Young-Wook Kim;Kyeong Sik Cho;June-Gunn Lee
    • The Korean Journal of Ceramics
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    • v.2 no.1
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    • pp.39-42
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    • 1996
  • ${\alpha}-SiC$ powder with or without the addition of 0.1 wt% of large ${\alpha}-SiC$ partices(seeds) was pressureless-sintered at $1950^{\circ}C$ for 0.5, 2, and 4 h using $Y_3Al_5 O_{12}$ (yttrium aluminum garnet, YAG) as a sintering aid. The materials without seeds had an equiaxed grain struture. In contrast, the materials with seeds sintered for 2 and 4 h had a duplex microstructure with large elongated grains and amall equiaxed grains. Addition of large ${\alpha}-SiC$ seeds into ${\alpha}-SiC$ accelerated the grain growth of some ${\alpha}-SiC$ grains during sintering and resulted in the increased fracture toughness of the sintered materials. The fracture toughnesses of materials with or without seeds sintered for 4 h were 6.6 and $5.2 MPa \;m^{12}$, respectively.

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The Effect of Isothermal Annealing on Microstructure of Forged Parts (단조품의 등온 어닐링에 따른 미세조직 변화)

  • Kim, D.B.;Lee, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.5
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    • pp.303-308
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    • 2000
  • The ring gears of automobile parts are manufactured generally process chart of which is as follows : forging ${\rightarrow}$ annealing or normalizing ${\rightarrow}$ rough machining ${\rightarrow}$ hardening(Quenching-Tempering or carburizing process) ${\rightarrow}$ finish machining. Isothermal annealing process after forging is most effective in the side of improvment of machinability. On this study we selected two kinds of steel;SCM415, SCM435 of most universal and investigated microstructures to find out most suitable condition of heat treatment in proportion continuous cooling and isothermal annealing. As the cooling rate is $5^{\circ}C$ per minute in continuous cooling process, martensite and bainite are coexisted with ferrite and pearlite in SCM435 steel. If the cooling rate is slower than $5^{\circ}C$ per minute, microstructure were only ferrite and pearlite but formation of band structure can't be avoid. On the other hand, microstructure is only ferrite and pearlite regardless of cooling rate because carbon content of SCM415 steel is low. Moreover formation of band structure isn't exposed by faster cooling rate. Most optimal temperature of the isothermal annealing is from $650^{\circ}C$ to $680^{\circ}C$ in SCM435 steel. When holding time is 60 minute with $650^{\circ}C$, the identical ferrite and pearlite microstructures can be obtained.

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Effects of Ca, Si on the Microstructure and Aging Characteristic of AZ91 Alloy (AZ91합금의 조직(組織)과 시효특성(時效特性)에 미치는 Ca 및 Si의 영향(影響))

  • Jhee, T.G.;Kim, Y.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.6
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    • pp.260-268
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    • 2002
  • The effects of calcium and silicon on microstructure and aging characteristics of AZ91 magnesium alloy during T5 treatment was investigated. The addition of 0.88% calcium or 0.25% silicon to AZ91 alloy made dendrite cell smaller. Especially, silicon is more effectively acted as refinement of the dendrite cell than calcium. It is due to that $Mg_2Si$ precipitated at the dendrite cell boundary or in the matrix during T5 treatment of Si added AZ91 alloy retarded the growth of the secondary phase. In the mean while, without inducing the precipitates containing calcium, calcium was segregated mainly around secondary phase such as $Mg_{17}Al_{12}$ and partially dissolved in ternary eutectic (Mg-Al-Ca) structure. In the AZ91 alloy containing both silicon and calcium, more finely distributed $Mg_2Si$ in matrix homogeneously and much finer microstructure were obtained than those containing silicon or calcium. Hence, An AZ91 containing both silicon and calcium was more effective to retarding the growth of the secondary phase than the other AZ91 alloy such as AZ91 alloy containing silicon or AZ91 alloy containing calcium.

The Effect of the Heat Treatment Conditions on the Strength and Microstructure in the Bonded Interface in Dissimilar Metal and Aluminum Alloy (AL합금과 이종금속의 접합계면에서의 미세조직과 접합강도에 미치는 열처리조건의 영향)

  • Kim, Ick-Soo;Choi, Byung-Young;Kang, Chang-Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.1
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    • pp.2-9
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    • 2003
  • The aluminum alloy which is light and has excellent thermal conductivity and iron base alloy that is remarkable heat-resistece and wear resistence properties were bonded together. The bond was created between a stationary and a rotating member by using the frictional heat generated between them while subjected to high normal forces on the interface of Al alloy and iron base alloy. The microstructure of the bonded interface of friction welding and the strength in the bonded interface formed under various bonding conditions were examined through TEM, SEM with EDX and triple bending test. In interface of bonding materials formed after various heat treatment, bonding strength was substantially different, resulting from formation of intermetallic compound or softening during annealing.

The effect of aging on the Microstructure and Hardness of Stellite 12 alloy overlayer by PTA process (PTA법에 의한 스텔라이트 12합금 육성층의 미세조직 및 경도에 미치는 시효처리의 영향)

  • 정병호;김무길;이성열
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.1
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    • pp.68-75
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    • 2002
  • Stellite 12 alloy-powders were overlaid on 410 stainless steel valve seat by plasma transferred arc(PTA)process. Variation of microstructure and hardness of overlaid deposit with aging time at $750^{\circ}C$ was investigated. The deposit showed hypoeutectic microstructure, which was consisting of primary cobalt dendrite and networked $M_{7}C_{3}$type eutectic carbides. After aging new M_{23}C_{6}$ carbide was formed by the partial decomposition of $M_7C_3$ type eutectic carbides and finely dispersed $M_{23}C_6$ type carbides were also precipitated in the matrix. Hardness of the deposit was increased with increase of aging time at $750^{\circ}C$ and showed maximum value at 35hours. After showing maximum value, it was fallen down again at 70hours because of overaging. The increase of hardness in aging is ascribed to the formation of new stable $M_{23}C_6$ type carbide by the partial decomposition of $M_7C_3$ type eutectic carbides and also precipitation of finely dispersed $M_{23}C_6$ carbides in matrix.

Microstructure and Mechanical Properties in Al-Li-(Be) Alloys. (Al-Li-(Be)합금 주괴의 미세조직과 기계적 성질)

  • Eun, Il-Sang;Cho, Hyun-Kee
    • Journal of Korea Foundry Society
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    • v.10 no.5
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    • pp.417-425
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    • 1990
  • The purpose of this study is to investigate the effect of Be addition on the microstructure and mechanical properties of as-cast and homogenization treated Al-Li-(Be)alloys. The ductility of as-cast Al-Li alloy was increased by the addition of Be and the fracture morphology was changed from brittle to ductile mode. Also, hardness and strength have been decreased by homogenization treatment. The morphology of eutectic structure which consists of ${\alpha}(Al)$ and ${\alpha}(Be)$ was changed from lammellae to spherical type by homogenization treatment. The shape of ${\alpha}(Be)$ phase has been revealed as hollow type by TEM observation. It consists of outer surfaces with well defined crystal facets and the core filled with ${\alpha}(Al)$. The microstructure of as-cast Al-Li-Be alloys showed coarse ${\delta}'$, fine ${\delta}'$, and coarse ${\delta}$ phases. The coarse and fine ${\delta}'$ phases were formed at Be-rich phase /matrix interfaces and in matrix, respectively. By homogenization treatment, the ${\delta}$ phase in Al-Li and Al-Li-Be alloys dissolved and the size of ${\delta}$ phase in Al-Li-Be alloys was finer than that of Al-Li alloy.

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Corrosion behavior of Mg-(0~6)%Zn Casting Alloys in 1M NaCl Solution (1M NaCl 용액에서 Mg-(0~6)%Zn 주조 합금의 부식 거동)

  • Hwang, In-Je;Kim, Young-Jig;Jun, Joong-Hwan
    • Journal of Korea Foundry Society
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    • v.36 no.4
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    • pp.117-125
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    • 2016
  • The effects of the Zn content on the microstructure and corrosion behavior in 1M NaCl solution were investigated in Mg-(0~6)%Zn casting alloys. The MgZn phase was scarcely observed in the Mg-1%Zn alloy, while the Mg-(2~6)%Zn alloy consisted of ${\alpha}$-(Mg) and MgZn phases. With an increase in the Zn content, the amount of the MgZn phase was gradually increased. Immersion and electrochemical corrosion tests indicated that the Mg-1%Zn alloy had the lowest corrosion rate among the alloys, and a further increase in the Zn content resulted in the deterioration of the corrosion resistance. Microstructural examinations of the corroded surfaces and EIS analyses of surface corrosion films revealed that the best corrosion resistance at 1%Zn was associated with the absence of MgZn phase particles in the microstructure and the contribution of Zn element to the formation of a protective film on the surface. A micro-galvanic effect by the MgZn particles led to the increased rate of corrosion at a higher Zn content.

Properties of Superconducting Oxide $Y_1Ba_2Cu_3O_{7-y}$ Sintered with $Bi_2O_3$ ($Bi_2O_3$ 첨가하여 소결한 $Y_1Ba_2Cu_3O_{7-y}$계의 초전도성질)

  • Park, S.;Im, H.B.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.05a
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    • pp.3-6
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    • 1988
  • Electrical and magnetic properties of $Y_1Ba_2Cu_3O_7-y$ sintered with $Bi_2O_3$ have been investigated by levitation experiment and the measurement of electrical resistivity. The effects of $Bi_2O_3$ addition on the microstructure of the sintered specimens were also investigated. The electrical resistivity in the normal state is smaller in $Y_{0.85}Bi_{0.15}Ba_2Cu_3O_{7-y}$, where the Bi is substituted into Y site, than in the basic compound $Y_1Ba_2Cu_3O_{7-y}$ due to improved microstructure. On the other hand, the microstructure is poor and electrical resistivity is larger in the $Y_1Ba_2Cu_3O_{7-y}$ sintered with excess $Bi_2O_3$. It appears that the impurity in grain boundary affect the electrical properties significantly but has little effect on the magnetic property.

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Preparation of High density YIG ferrite by conventional solid-state sintering (고상합성법에 의한 고밀토 YIG 자성체 제조)

  • Kim, Dong-Young;Jun, Dong-Suk;Lee, Hong-Yeol;Lee, Sang-Seok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.533-536
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    • 2003
  • YIG(Yttrium Iron Garnet) is one of the most widely used ferrites for microwave telecommunication. It used as a passive devices such as isolators and circulators. In order to reduce the insertion losses of these passive devices, it is very important to reduce magnetic loss of the ferrites. In general, the magnetic losses of ferrites is closely related to the microstructure of the ceramics. In the sintering of YIG, pores are easily trapped in grains and grain boundaries. These pores cause to increase magnetic losses of the sinterted bodies. In this paper, the effect of the $SiO_2$ addition on the microstructure was discussed. Increasing the $SiO_2$ addition, the grain size was reduced, which means that added acts as a grain-growth inhibitor. During the sintering, $SiO_2$ settled down on the grain boundaries, and drag the grain growth. Therefore, there is enough time for pores to move out. The relative density of YIG sintered at $1350^{\circ}C$ with 1 mol% $SiO_2$ addition was 99.6%. $\Delta$H of these samples was under 50 Oe.

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Characterization of Wear Resistance of Particle Reinforced Al Matrix Composite Manufactured by Centrifugal Spray Casting (분사주조한 Al기지 입자강화 복합재료의 마모특성)

  • Bae, Cha-Hurn;Choi, Hak-Kyu;Bang, Kuk-Soo
    • Journal of Korea Foundry Society
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    • v.24 no.2
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    • pp.108-114
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    • 2004
  • $Al_2O_3$, SiC reinforced Al matrix composites were fabricated by centrifugal spray casting method and their wear resistance characteristics have been studied. Particles are generally uniformly distributed in the microstructure of as-cast specimens. In order to investigate the effect of secondary deformation, hot rolling was performed for each specimen of pure Al matrix composites with a reduction of 10, 20, 30, 40 and 50% at $400{\sim}500^{\circ}C$, respectively. Microstructure of specimen showed that particle distribution density and hardness increased because of increasing of reduction ratio. Wear test with a various sliding velocity of 1.98, 2.38, 2.88 and 3.53m/sec showed that the wear resistance characterization of composite improved remarkably compared to the normal alloy and performs without reinforced particles. Microstructural observation for the worn surface of pure Al specimens without particles showed that a change in wear mechanism seemed to separate layer by surface fatigue. In other case of Al composite reinforced with $Al_2O_3$ and SiC, the grinder type of wear mechanism was shown.