• Title/Summary/Keyword: microstructure effect

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Effect of Si Addition on Microstructure and Magnetic Properties of Permalloy Fabricated by Melt Drag Casting (용탕인출법으로 제조한 퍼말로이 박판의 Si 함량이 미세조직 및 자성특성에 미치는 영향)

  • Lim K.M.;Kang J.S.;Park C.G.;Namkung J.;Kim M.C.
    • Transactions of Materials Processing
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    • v.13 no.6 s.70
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    • pp.522-527
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    • 2004
  • Permalloys were successfully fabricated by melt drag casting in the present study, and their microstructure and consequent magnetic properties have been investigated as a function of Si content. In order to understand the relationship between magnetic properties and Si content, microstructure and texture were observed and phase analysis were performed by TEM. The effective permeability went through a maximum value at $2\%$ Si and then decreased with increasing Si content. Increasing Si content enlarged grain size, which resulted in improvement of permeability. However, over-added Si caused the formation of $Ni_3Fe$ order phase so that $5\%$ Si added permalloys had the smallest permeability.

Effect of Fe Addition on Mechanical Properties and Microstructure of As-Extruded Hypereutectic Al-Si-Fe Alloy (Fe가 첨가된 과공정 Al-Si-Fe합금 압출재의 기계적특성 및 미세조직에 관한 연구)

  • Lee, S.D.;Kim, D.H.;Beck, A.R.;Lim, S.G.
    • Transactions of Materials Processing
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    • v.28 no.3
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    • pp.123-129
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    • 2019
  • Hypereutectic Al-Si alloys have been widely utilized for wear-resistant components in the automotive industry. In order to expand the application of Hypereutectic Al-Si alloys, the addition of alloying elements forming a stable precipitate at high temperature is required. Thermally stable inter metallic compounds can be formed through the addition of transition elements such as Fe, Ni to Al alloys. However, the amount of transition element to be added to Al alloys is limited due to their low solid solubility. Also, hypereutectic Al-Si-Fe alloys form coarse primary Si phases and needle-shaped intermetallic compounds during solidification in the general casting processes. In this study, the effects of the destruction of Intermetallic compound and Si phase are investigated via hot extrusion. Both the microstructure and mechanical properties are discussed under different extrusion conditions.

Mechanical properties and microstructure of innovative bio-mortar containing different aggregates

  • Abo-El-Eanein, S.A.;Abdel-Gawwad, H.A.;El-Mesallamy, Amani M.D.;El-Belbasi, Hussein I.;Ayoub, Hebah. G.
    • Geosystem Engineering
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    • v.21 no.5
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    • pp.291-296
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    • 2018
  • The aim of this work is to study the effect of aggregate type on the physico-mechanical properties and microstructure of bio-mortar (BM). Three different aggregates such as sand, dolomite and basalt were used. BM was prepared by mixing aggregates with bacterial cells (Sporosarcina Pasteurii) and one equimolar (1 M) of $urea/CaCl_2.2H_2O$. The results proved that the chemical composition and physical properties of aggregates play an important role in the microbial precipitation rate as well as size, morphology and crystallinity of the precipitated calcite, which strongly reflects on the properties of the prepared BM. The BM containing dolomite gave the highest compressive strength and lowest water absorption.

Effect of Sc Addition on the Microstructure Modification of Al-6Si-2Cu Alloy (Sc 첨가에 따른 Al-6Si-2Cu 합금의 미세조직 개량화)

  • An, Seongbin;Kim, Chungseok
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.3
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    • pp.150-158
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    • 2022
  • The effects of scandium addition on the Al-6Si-2Cu Alloy were investigated. The Al-6Si-2Cu-Sc alloy was prepared by gravity die casting process. In this study, scandium was added at 0.2 wt%, 0.4 wt%, 0.8 wt%, and 1.0 wt%. The microstructure of Al-6Si-2Cu-Sc alloy was investigated using Optical Microscope, Field Emission Scanning Electron Microscope, Electron Back Scatter Diffraction, and Transmission Electron microscope. The microstructure of Al-6Si-2Cu alloy with scandium added changed from dendrite structure to equiaxed crystal structure in specimens of 0.4 wt% Sc or more, and coarse needle-shape eutectic Si and β-Al5FeSi phases were segmented and refined. The nanosized Al3Sc intermetallic compound was observed to be uniformly distributed in the modified Al matrix.

A fundamental study on semi-solid forging with light and hardly formable materials (난가공성 경량소재의 반용융 단조에 관한 기초 연구)

  • Choi, J.C.;Cho, H.Y.;Min, G.S.;Park, H.J.;Choi, J.U.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.29-35
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    • 1996
  • For semi-solid forging with aluminuim alloys, it is required to develope the globular grain structure. It was studide that cold upsetting ration in SIMA process has effect on the globularization of grain structure. Globular microstructure was generated without cold upsettings for commercial aluminium alloys. In the case of A12024, the range of grain size was 40 .approx. 50 .mu. m. The grain growth in growth in globular microstructure depend on heating time. Spur gear was forged in semi-solid state to investigate the forging condition for A12024 with hydraulic press.

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Carbonation of GGBFS paste and mortar: Effect of γ-Dicalcium Silicate Replacement to Mechanical Properties and Microstructure Characteristics (GGBFS 페이스트 및 모르타르의 탄산 : γ-Dicalcium 규산염 대체가 기계적 특성 및 미세 구조 특성에 미치는 영향)

  • Tran, Duc Thanh;Lee, Yun-su;Yan, Sirui;Lee, Han-seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.71-72
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    • 2020
  • γ-dicalcium silicate (γ-C2S) is characterized by its strong carbonation reactivity and has the prospect to be utilized as a building material with the added benefit of CO2 capture. This paper aims to point out the impact of γ-C2S on the microstructure characteristics and mechanical properties of GGBFS paste, and mortar samples. Three curing conditions including un-carbonation, natural carbonation, and accelerated carbonation were applied to the research. Besides, hydration products after the carbonation process are also detected. What's more, the carbonation treatment method also meets the requirement of capture more greenhouse gas and recycles the waste products of metallurgy.

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CORRELATION BETWEEN MICROSTRUCTURE AND EXOTHERMIC REACTION KINETICS OF Al-CuO THERMITE NANOCOMPOSITE POWDERS FABRICATED BY CRYOMILLING

  • MINSEOK OH;KWANIL KIM;BYUNGMIN AHN
    • Archives of Metallurgy and Materials
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    • v.64 no.3
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    • pp.931-934
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    • 2019
  • Al-CuO is a thermite material exhibiting the exothermic reaction only when aluminum melts. For wide spread of its application, the reaction temperature needs to be reduced in addition to the enhancement of total reaction energy. In the present study, a thermite nanocomposite with a large contact area between Al and CuO was fabricated in order to lower the exothermic reaction temperature and to improve the reactivity. A cryomilling process was performed to achieve the nanostructure, and the effect of composition on the microstructure and its reactivity was studied in detail. The microstructure was characterized using SEM and XRD, and the thermal property was analyzed using DSC. The results show that as the molar ratio between Al and CuO varies, the fraction of uniform nanocomposite structure was changed affecting the exothermic reaction characteristics.

Effect of Nb and Mo Addition on the Microstructure and Wear Behavior of Fe-Cr-B Based Metamorphic Alloy Coating Layer Manufactured by Plasma Spray Process

  • Yong-Hoon Cho;Gi-Su Ham;So-Yeon Park;Choongnyun Paul Kim;Kee-Ahn Lee
    • Archives of Metallurgy and Materials
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    • v.67 no.4
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    • pp.1521-1524
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    • 2022
  • Fe-Cr-B-based metamorphic alloy coating layers were manufactured by plasma spray with a Fe-Cr-B-Mo-Nb composition (hereinafter, M+) powder. The microstructure and wear properties of the coating layers were investigated and compared with a metamorphic alloy coating layer fabricated with commercial M material. XRD analysis revealed that the M and M+ coating layers were composed of α-Fe, (Cr, Fe)2B, and some metallic glass phases. Wear test results showed that M+ coating layers had a superior wear resistance which had 1.48 times lower wear volume than M coating layers. Observations of the worn-out surfaces and cross-sections of the coating layers showed that M+ coating layer had relatively low oxides along the particle boundaries and it suppress a delamination behavior by the oxides.

Microstructure and Mechanical Properties of Hypereutectic Al-Si Alloy Bars Processed via Horizontal Continuous Casting (수평연속주조한 과공정 Al-Si합금 소경봉의 미세조직 및 기계적성질)

  • Kim, Wan-Chul;Park, Ji-Ha;You, Bong-Sun;Park, Won-Wook
    • Journal of Korea Foundry Society
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    • v.17 no.6
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    • pp.585-591
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    • 1997
  • Hyper-eutectic Al-17.5wt%Si alloy bars of 25 mm in diameter were produced by horizontal continuous casting process. Effect of both casting speed and primary Si refiner (AlCuP) on microstructure and mechanical properties of the alloy have been investigated. With increasing a weight fraction of AlCuP, the average primary Si size decreased down to $20 {\mu}m$. On the contrary, there was no notable changes of microstructure and primary Si size according to the casting speed in the experimental range of this study, indicating that the cooling rate should be increased to optimize and refine microstructure and primary Si size. The experimental results including hardness, tensile strength and wear resistance tests of the processed alloy bars showed a good possibility to develop the high performance wear resistant Al-Si alloy.

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Effects of Surface Roughness and Microstructure on Tensile Properties of As-Casted Ni-Al Bronze (Ni-Al 청동 주물의 인장 특성에 미치는 표면 조도 및 미세 조직의 영향)

  • Park, Tae-Dong;Kim, Dae-Young
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.316-322
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    • 2000
  • Effect of surface roughness and microstructure of the specimen on tensile properties of Ni-Al bronze casting has been investigated. surface roughnesses of the tensile test specimen of interest are in range of 0.1 to 2.0 ${\mu}m$ in Ra obtained by changing machining conditions. Fracture of the Ni-Al bronze casting initiated at the surface and propagated in a brittle manner during tensile tests. Tensile elongation value of the casting was strongly dependent on the surface roughness range studied, while tensile and yield strengths were almost independent on it. The elongation value was almost constant up to the surface roughness of 1.0 ${\mu}m$ in Ra, and then decreased in a linear manner with an increase in Ra value up to 2.0 ${\mu}m$. However, tensile strength and hardness were strongly dependent on the microstructure, especially ${\alpha}$ phase fraction, and were decreased with increasing ${\alpha}$ phase fraction in microstructure. It is, therefore, recommended that decrease of surface roughness up to 1.0 ${\mu}m$ in Ra, shrinkage porosity and ${\alpha}$ phase are required in order to obtain good tensile properties for Ni-Al bronze casting.

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