• Title/Summary/Keyword: microstructural defects

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The Effect of Microstructural Evolution on Corrosion Property of Ti Plate with Heat Treatment (열처리에 따른 미세구조 변화가 Ti 판재의 부식특성에 미치는 영향)

  • Kim, Min Gyu;Lee, Chan Soo;Kim, Tae Gyu;Kim, Hye Sung
    • Journal of the Korean Society for Heat Treatment
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    • v.31 no.1
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    • pp.12-17
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    • 2018
  • We investigated the corrosion behavior of commercially pure cold working processed (CP)-Ti with coarse-grained (CG) microstructure heat-treated at $400^{\circ}C$ and $600^{\circ}C$, respectively. It is observed that corrosion resistance of as-received CP-Ti heat-treated at $400^{\circ}C$, at which recrystallization proceeds, is largely improved. Interestingly, the mechanical property of CP-Ti sample at $400^{\circ}C$ was scarcely deteriorated. It is attributed to the decrease of the defects such as strain variance and dislocation density. On the other hand, the annealing treatment at $600^{\circ}C$ of CP-Ti plate causes to grain growth with the noticeable reduction of mechanical property. Hence, it is considered that defect density such as strain and dislocation density is important microstructural parameter for the improvement of corrosion resistance. The introduction of proper annealing treatment can help to improve corrosion resistance without scarifying mechanical property of CP-Ti.

The Study on the Microstructures in Direct Squeeze cast and Gravity Cast of 7XXX Al Wrought Alloy (중력주조 및 직접가압주조 7XXX계 Al합금의 미세조직에 관한 연구)

  • Kim, Sug-Won;Kim, Dae-Young;Woo, Ki-Do;Kim, Dong-Kun
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.47-53
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    • 1999
  • Squeeze casting process has been used in the field of a commercial manufacturing method, in which metal is enforcedly solidified under pressure enough to prevent the cast defects such as either gas porosity or shrinkage defect. In this paper, to clarify the relationship between applied pressures and macro ${\cdot}$ microstructural behaviors in gravity and direct squeeze casts, specimens were cast by various squeezing pressures during solidification of 7000 series Al wrought alloy in the metal die designed specially. The applied pressures used in this study were 0, 25, 50, and 75 MPa. The microstructural morphologies of squeeze cast were more fine and dense with increasing the applied pressures, because of the greater solidification rate of billet resulting from the applied pressure. A normal segregation phenomenon of an increasing in amount of eutectics towards the center of the billet was observed for squeeze casts, whereas gravity cast showed an inverse segregation phenomenon of an increasing in amount of eutectics towards the edge in the billet. This change in segregation pattern which is normal or inverse is due to a higher radial temperature gradient and reduced time in the semi solid state for squeeze casting.

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A Study on the Microstructural, Thermal and Mechanical Properties of Silicon Nitride Ceramic

  • Kim, Jong-Do;Lee, Su-Jin;Lee, Jae-Hoon;Sano, Yuji
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.1026-1033
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    • 2009
  • Fine ceramics have high strength, excellent wear resistance, chemical stability and high strength at high temperature and are receiving attention in various fields such as construction, engineering, aerospace and marine science. Finish machining process is required to obtain precise ceramics components because sintering process necessary for obtaining high strength and high quality ceramics reduces the dimensions of components and precision of shape. But high strength and brittleness of ceramics materials cause difficulty in processing. So a process for obtaining wanted dimensions is studying using high temperature which makes ceramics softened and thermal affected recently. Laser beam is a very useful optical device for these kinds of processes. Laser process such as laser cutting, laser machining, laser heat treatment and laser-assisted machining(LAM) is researching to manufacture practical ceramics components using intense laser source which can cause local softening and damage of workpiece. In this paper, microstructural and mechanical properties of silicon nitride heated are studied as a basic study for researching of ceramics process by laser beam. The surface variation of HIP and SSN-silicon nitride was analyzed with SEM and EDS. A processing at $1,300^{\circ}C$ or above causes N element to combine into $N_2$ gas and the gas busts from surface. These phenomena make bloat, craters and heat defects on the surface of silicon nitride. Also, oxygen content is largely increased to oxidize the surface and it causes changing of phases and reducing of hardness of surface.

Effect of Aging Treatment on Fracture Characteristics of High Strength Al-Alloy (고력 알루미늄 합금의 파괴특성에 관한 시효처리의 영향)

  • Moon, Chang-Kweon;Oh , Sae-Kyoo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.1
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    • pp.23-29
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    • 1984
  • Nowdays, the high strength aluminum alloys are broadly used for structural purpose, but the practical strengthening method by aging treatment are not much available. So that, in this study, in order to investigate the effect of aging treatment for strengthening on the fracture characteristics of the domestic high strength Al alloy (A2024BE), the variations of the aging temperature and time were taken after solution treatment. By microstructural examination, and by SEM fractographs of the fractures, the effects of aging temperature and time were investigated, considering on the fracture behaviour. The results obtained are as follows: 1) It was confirmed by microstructural investigation that the aging temperature of $190^{\circ}C$ and the aging time of 12hours were optimal to get more sound microstructure with distribution of uniform precipitation. 2) By step aging treatment, the proper aging time for obtaining the similar microstructure without any microstructural defects could be shortened in half the normal aging time. 3)By examining the SEM fractographs of the fracture surface, it was found that, regardless of the aging treatment time and temperature, all were intergranular ductile fractures, but the aging treatment at $190^{\circ}C$ for 12 hours resulted in dimple-type-transgranular and intergranular-ductile-frature.

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Microstructural Analysis of Thermo-Mechanical Processed Ti-6Al-4Fe Alloy (Ti-6Al-4Fe 합금의 가공열처리 미세조직 분석)

  • Choe, Byung Hak;Choi, Won-Youl;Shim, Jong Heon;Park, Chan Hee;Kang, Joo-Hee;Kim, Seung Eon;Hyun, Yong Taek
    • Korean Journal of Materials Research
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    • v.25 no.8
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    • pp.410-416
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    • 2015
  • Microstructural analysis of a (${\alpha}+{\beta}$) Ti alloy was investigated to consider phase transformation in each step of the thermo-mechanical process using by SEM and TEM EDS. The TAF (Ti-6Al-4Fe) alloy was thermo-mechanically treated with solid solution at $880^{\circ}C$, rolling at $880^{\circ}C$ and annealing at $800^{\circ}C$. In the STQ state, the TAF microstructure was composed of a normal hcp ${\alpha}$ and metastable ${\beta}$ phase. In a rolled state, it was composed of fine B2 precipitates in an ${\alpha}$ phase, which had high Fe segregation and a coherent relationship with the ${\beta}$ matrix. Finally, in the annealing state, the fine B2 precipitates had disappeared in the ${\alpha}$ phase and had gone to the boundary of the ${\alpha}$ and ${\beta}$ phase. On the other hand, in a lower rolling temperature of $704^{\circ}C$, the B2 precipitates were more coarse in both the ${\alpha}$ and the boundary of ${\alpha}$ and ${\beta}$ phase. We concluded that microstructural change affects the mechanical properties of formability including rolling defects and cracks.

Structures and Defects in Welds of High Strengths Al Alloys by Using GTAW (GTAW에 의한 Al 합금 용접부의 조직 및 결합에 대한 연구)

  • 하려선;정병호;박화순
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.540-546
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    • 2003
  • Recently Al alloys are being used gradually for structural materials of transports. In welding of Al alloys used for transports, good weldabilities as well as adequate mechanical properties of the welds should be ensured as structural materials. In this study, the welds formation, macro and microstructural characteristics, generation of defects and hardness distribution in welds of Al alloys of 5083, 6N01 and 7N01 by DCSP- and AC-GTA welding process, were investigated. The deeper penetration was obtained in all welds of the alloys by DCSP-GTAW with He gas, compared with those by using AC-GTAW. The 6N01 alloy showed high susceptibilities to solidification cracking in weld metal and liquation cracking in HAZ of the welding beads of both DCSP- and AC-GTAW process. The cracking ratio of 6N01 alloy was increased with increasing of welding current. The porosity ratios in weld metal of all alloys used were extremely low including all welding conditions of DCSP-GTAW. However, in AC-GTAW process, the porosity ratios of the welds using Ar gas showed much higher values than those using He gas.

Microstructural/geometric imperfection sensitivity on the vibration response of geometrically discontinuous bi-directional functionally graded plates (2D-FGPs) with partial supports by using FEM

  • Varun, Katiyar;Ankit, Gupta;Abdelouahed, Tounsi
    • Steel and Composite Structures
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    • v.45 no.5
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    • pp.621-640
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    • 2022
  • In the present article, the vibration response of a geometrically imperfect bi-directional functionally graded plate (2D-FGP) with geometric discontinuities and micro-structural defects (porosities) has been investigated. A porosity model has been developed to incorporate the effective material properties of the bi-directional FGP which varies in two directions i.e. along the axial and transverse direction. The geometric discontinuity is also introduced in the plate in the form of a circular cut-out at the center of the plate. The structural kinematic formulation is based on the non-polynomial trigonometric higher-order shear deformation theory (HSDT). Finite element formulation is done using C° continuous Lagrangian quadrilateral four-noded element with seven degrees of freedom per node. The equations of motion have been derived using a variational approach. Convergence and validation studies have been documented to confirm the accuracy and efficiency of the present formulation. A detailed investigation study has been done to evaluate the influence of the circular cut-out, geometric imperfection, porosity inclusions, partial supports, volume fraction indexes (along with the thickness and length), and geometrical configurations on the vibration response of 2D-FGP. It is concluded that after a particular cut-out dimension, the vibration response of the 2D FGP exhibits non-monotonic behavior.

The Characteristics of Ultrasonic Signals for Detecting Micro-Defects in Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 내부 미소결함에 따른 초음파 신호 특성 연구)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Kubota, M.;Murakami, Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.591-597
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    • 2001
  • Ti alloy is used for essential parts of aircraft for high temperature environment. Although Ti alloy has excellent performance in regard to mechanical properties, it is difficult ot find fatigue cracks by nondestructive ultrasonic inspection due to its two-phase microstructure, which consists of hard alpha and beta phases. Sound energy reflected from microstructural features in the component produces a background inspection noise which is seen even when no defects are present. This noise can inhibit the detection of critical internal defects such as pores cracks or inclusions. To obtain fundamental data on ultrasonic inspection of Ti alloy, ultrasonic testing was performed using a specimen with small drill holes and ultrasonic wave propagation velocites were measured.

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Resistive Switching Behavior of Cr-Doped SrZrO3 Perovskite Thin Films by Oxygen Pressure Change (산소 분압의 변화에 따른 Cr-Doped SrZrO3 페로브스카이트 박막의 저항변화 특성)

  • Yang, Min-Kyu;Park, Jae-Wan;Lee, Jeon-Kook
    • Korean Journal of Materials Research
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    • v.20 no.5
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    • pp.257-261
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    • 2010
  • A non-volatile resistive random access memory (RRAM) device with a Cr-doped $SrZrO_3/SrRuO_3$ bottom electrode heterostructure was fabricated on $SrTiO_3$ substrates using pulsed laser deposition. During the deposition process, the substrate temperature was $650^{\circ}C$ and the variable ambient oxygen pressure had a range of 50-250 mTorr. The sensitive dependences of the film structure on the processing oxygen pressure are important in controlling the bistable resistive switching of the Cr-doped $SrZrO_3$ film. Therefore, oxygen pressure plays a crucial role in determining electrical properties and film growth characteristics such as various microstructural defects and crystallization. Inside, the microstructure and crystallinity of the Cr-doped $SrZrO_3$ film by oxygen pressure were strong effects on the set, reset switching voltage of the Cr-doped $SrZrO_3$. The bistable switching is related to the defects and controls their number and structure. Therefore, the relation of defects generated and resistive switching behavior by oxygen pressure change will be discussed. We found that deposition conditions and ambient oxygen pressure highly affect the switching behavior. It is suggested that the interface between the top electrode and Cr-doped $SrZrO_3$ perovskite plays an important role in the resistive switching behavior. From I-V characteristics, a typical ON state resistance of $100-200\;{\Omega}$ and a typical OFF state resistance of $1-2\;k{\Omega}$, were observed. These transition metal-doped perovskite thin films can be used for memory device applications due to their high ON/OFF ratio, simple device structure, and non-volatility.

Microsturcture Control of Metallized Alumina Ceramics for Electronic Devices (전자부품용 메탈라이즈드 알루미나 세라믹스의 미세구조 제어)

  • Jo, Beom-Rae
    • Korean Journal of Materials Research
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    • v.11 no.12
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    • pp.1086-1090
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    • 2001
  • Composition effects on microstructure and metallizing properties of the alumina sintered body were evaluated to develop the metallized alumina tubes having superior properties for electronic devices. SEM observation revealed that resultant micrographs and fractographs were varied with composition chance of additives and $SiO_2$-rich specimens showed better microstructural characteristics with uniform distribution of fine and round particles than other CaO-rich or MgO-rich ones. The resultant interfacial microstructure of the $SiO_2$-rich metallized alumina tubes also showed good metallizing properties with no defects between layers and uniform thickness of metallizing layer.

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