• Title/Summary/Keyword: microstructural analysis

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Microstructural Morphology and Bending Performance Evaluation of Molded Microcomposites of Thermotropic LCP and PA6 (액정폴리머/폴리아미드6 미시복합재료의 내부구조 및 기계적 굽힘성능 평가)

  • ;Kiyoshi Takahashi
    • Composites Research
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    • v.12 no.6
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    • pp.53-64
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    • 1999
  • Microstructural morphology and bending strengths of moulded composites of thermotropic liquid crystalline polymer(LCP) and polyamide 6 (PA6) have been studied as a function of epoxy fraction. Injection-moulding of a composite plaque at a temperature below the melting point of the LCP fibrils generated a multi-layered structure: the surface skin layer with thickness of $65\;-\;120{\mu\textrm{m}}$ exhibiting a transverse orientation; the sub-skin layer with an orientation in the flow direction; the core layer with arc-curved flow patterns. The plaques containing epoxy 4.8vol% exhibited superior bending strength and large fracture strain. With an increase of epoxy fraction equal to and beyond 4.8vol%, geometry of LCP domains was changed from fibrillar shape to lamella-like one, which caused a shear-mode fracture. An analysis of the bending strength of the composite plaques by using a symmetric layered model beam suggested that addition of epoxy component altered not only the microstructural geometry but also the elastic moduli and strengths of the respective layers.

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Finite Element Analysis of Carbon Steel according to Shape and Distribution of Phase (탄소강 조직의 형상 및 분포에 따른 유한요소해석)

  • Seo, Dae-Cheol;Lee, Duck-Hee;Lee, Jung-Ju;Nam, Soo-Woo;Choo, Wung-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.780-790
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    • 1997
  • In this study, the stress-strain relations of steels have been calculated as a function of microstructural morphologies of each phase by use of FEM program(i.e. ABAQUS). The mechanical behavior of low carbon steels is affected by the microstructural factors such as yield ratio, volume fraction, shape and distribution of each phase and so on. The effects of shape, volume fraction and yield ratio of each phase on the mechanical behavior were analyzed by using unit cell and whole specimen size models. Results obtained are summarized as follows. As the yield ratio of hard phase to that of soft phase and volume fraction of hard phase were increased, stress level of flow curves were increased. It was found that in whole specimen size model, as the particle size was decreased, higher stress level was shown. Lastly the relationship between microstructure and tensile properties was examined by using the steels with various microstructural morphologies.

Microstructural and Mechanical Characteristics of Al-Si-Cu Die Casting Alloy for Engine Mount Bracket (엔진 마운트 브라켓용 다이캐스팅 Al-Si-Cu 합금의 미세조직과 기계적 특성)

  • Chyun, In-Bum;Hong, Seung-Pyo;Kim, Chung-Seok
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.6
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    • pp.281-287
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    • 2014
  • Microstructural and mechanical characteristics of Al-6Si-2Cu alloy for engine mount bracket prepared by gravity casting (as-cast) and die-casting (as-diecast) process have been investigated. For the microstructural characterization, the inductively coupled plasma mass spectrometry (ICP-MS), optical microscope (OM), scanning electron microscope (SEM) and electron probe microanalysis (EPMA) analyses are conducted. For the intermetallic phases, the X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) are also conducted with quantitative and qualitative analysis. Micro Vickers hardness and static tensile test are achieved in order to measure mechanical properties of alloys. Secondary dendrite arm spacing (SDAS) of as-cast and as-diecast show 37um and 18um, respectively. A large amount of coarsen eutectic Si, $Al_2Cu$ intermetallic phase and Fe-rich phases are identified in the Al-6Si-2Cu alloy. Mechanical properties of gravity casting alloy are much higher than those of die-casting alloy. Especially, yield strength and elongation of gravity casting alloy show 2 times higher than die-casting alloy. After shot peening, shot peening refined the surface grains and Si particles of the alloys by plastic deformation. The surface hardness value shows that shot peening alloy has higher value than unpeening alloy.

Influence of Milling Conditions on the Microstructural Characteristics and Mechanical Properties of Non-equiatomic High Entropy Alloy (밀링 조건이 고엔트로피 합금의 미세조직 및 기계적 특성에 미치는 영향)

  • Seo, Namhyuk;Jeon, Junhyub;Kim, Gwanghoon;Park, Jungbin;Son, Seung Bae;Lee, Seok-Jae
    • Journal of Powder Materials
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    • v.28 no.2
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    • pp.103-109
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    • 2021
  • High-entropy alloys have excellent mechanical properties under extreme environments, rendering them promising candidates for next-generation structural materials. It is desirable to develop non-equiatomic high-entropy alloys that do not require many expensive or heavy elements, contrary to the requirements of typical high-entropy alloys. In this study, a non-equiatomic high-entropy alloy powder Fe49.5Mn30Co10Cr10C0.5 (at.%) is prepared by high energy ball milling and fabricated by spark plasma sintering. By combining different ball milling times and ball-to-powder ratios, we attempt to find a proper mechanical alloying condition to achieve improved mechanical properties. The milled powder and sintered specimens are examined using X-ray diffraction to investigate the progress of mechanical alloying and microstructural changes. A miniature tensile specimen after sintering is used to investigate the mechanical properties. Furthermore, quantitative analysis of the microstructure is performed using electron backscatter diffraction.

Separation Phenomenon Occurring during Charpy Impact test of API X80 Linepipe Steels (API X80 라인파이프강의 샤르피 충격 시험 시 발생하는 파열 현상 연구)

  • Shin, Sang Yong;Hong, Suckmin;Bae, Jin-ho;Kim, Kisoo;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.47 no.3
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    • pp.155-168
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    • 2009
  • In this study, microstructural investigation was conducted on the separation phenomenon occurring during Charpy impact tests of API X80 linepipe steels. Particular emphasis was placed on the role of microstructural phases present in the API X80 steels such as acicular ferrite, bainite, and hard secondary phases. Detailed microstructural analysis of fractured impact specimens showed that highly elongated bainite worked as prior initiation sites for separations, and that the number and length of separations increased with increasing volume fraction of bainite. In the steels having high work hardenability, tearing-shaped separations were found because the hammer-impacted region was seriously hardened during the impact test, which led to the reduction in the impact toughness. As the test temperature decreased, the tendency of separations increased, but separations were not observed when the cleavage fracture prevailed at very low temperatures. Thus, the minimization of the formation of bainite and secondary phases in the steels would be beneficial for preventing or minimizing separations because separations deteriorated low-temperature impact toughness.

Microstructural and corrosion behavior of D3 tools steel and 440C SS for blade application

  • Nur Maizatul Shima Adzali;Nurul Abidah Mohamad Khapeli;Alina Rahayu Mohamed
    • Advances in materials Research
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    • v.13 no.3
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    • pp.183-194
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    • 2024
  • D3 tools steel and 440C stainless steel (SS) are normally being employed for application such as knife blade and cutting tools. These steels are iron alloys which have high carbon and high chromium content. In this study, lab work focused on the microstructural and corrosion behavior of D3 tools steel and 440C SS after went through heat treatment processes. Heat treatments for both steels were started with normalizing at 1020 ℃, continue with hardening at 1000 ℃followed by oil quenching. Cryogenic treatment was carried out in liquid nitrogen for 24 hours. The addition of cryogenic heat treatment is believed to increase the hardness and corrosion resistance for steels. Both samples were then tempered at two different tempering temperatures, 160 ℃ and 426 ℃. For corrosion test, the samples were immersed in NaCl solution for 30 days to study the corrosion behavior of D3 tool steel and 440C SS after heat treatment. The mechanical properties of these steels have been investigated using Rockwell hardness machine before heat treatment, after heat treatment (before corrosion) and after corrosion test. Microstructure observation of samples was carried out by scanning electron microscopy. The corrosion rate of these steels was calculated after the corrosion test completed. From the results, the highest hardness is observed for D3 tool steel which tempered at 160 ℃(54.1 HRC). In terms of microstructural analysis, primary carbide and pearlite in the as-received samples transform to tempered martensite and cementite after heat treatment process. From this research, for corrosion test, heat treated 440C SS sample tempered with 426 ℃possessed the excellent corrosion resistance with corrosion rate 0.2808 mm/year.

A comparison of surface hardness and microstructural characteristics between a type IV stone with and without die hardening treatment, and a polyurethane resin die material (IV형 경석고와 경화처리된 IV형 경석고 그리고 폴리우레탄 수지 치형재의 표면경도와 미세구조 특성의 비교)

  • Lee, Wan-Sun;Kim, Ji-Hwan;Kim, Tae-Suk;Kim, Nam-Sic;Yu, Chin-Ho
    • Journal of Technologic Dentistry
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    • v.34 no.3
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    • pp.227-235
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    • 2012
  • Purpose: This study compared the surface hardness (Vickers) and microstructural characteristics between a type IV stone with and without die hardening treatment, a polyurethane die material. Methods: Materials used were a type IV stone(MG Crystal Rock), two die hardeners (Hardening bath, Epox-it), and a polyurethane resin material(Polyluck). Six specimens per group were prepared according to manufacturer's directions. The prepared specimens were tested by means of hardness test, one-way ANOVA analysis, scanning electron microscopic(SEM) observations and energy dispersive spectroscopic(EDS) analysis. Results: In the hardness test and its statistical analysis, there was no significant difference in the surface hardness between a type IV stone and type IV stone with die hardener coating, type IV stone mixed with an epoxy like material instead of water. In contrast, polyurethane resin material exhibited significantly greater surface hardness than other specimen groups (p<0.05). Conclusion: By considering the results of the hardness test, SEM observations and EDS analysis, although the die hardeners on type IV stone did not show remarkable improvement in surface hardness, the die hardener coating on the surface of type IV stone material did show decrease of microporous and improvement of surface defects.

The Analysis of Physical Characteristics and Raw Materials on Hard and Soft Whiteware at Excavated Kiln in Dudong-ri Gyeongsangnam-do, Korea (경남 두동리가마터 출토 경질과 연질백자에 대한 물성 및 원료 분석)

  • Koh, Min-Jeong;Kim, Ji-Tae;Koh, Kyong-Shin;Kim, Gyu-Ho
    • Journal of Conservation Science
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    • v.18 s.18
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    • pp.75-88
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    • 2006
  • This study tries to find out the properties of soft ind hard white wares of white wares from Dudong-ri in a scientific way, especially by meant of physical chemical analysis, microstructural observation. As a result, In the physical analysis, soft white wares are found to have higher absorption and porosity. In the composition analysis, the chemical property, of body and glaze, shows that the composition of them varies with excavation areas. However, no clear difference is identified between the soft and hard white wares which are from the ssme kiln. The microstructural observation visibly shows the difference of hard and soft white wares which it verified in the physical property Minerals with round pores and vitrified feldspar are observed in the body of hard white wares, but no vitrified particles but widely distributed pores with long and sharp irregular shapes are found in the body of soft white wares. In conclusion, the hard and soft white wares from Dudong-ri kiln are mainly influenced by physical property and microstructural rather than chemical composition and firing atmospheres. However, more and various comparative studies are needed since the resources with various physical properties vary among kilns of each production area.

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Analysis on correlation between bone strength by FEA, micro-CT parameters and bone mineral density (유한요소법에 의한 골강도와 micro-CT 지표 및 골밀도간의 상관관계)

  • Yoon, Young-Nam;Lee, Wan;Lee, Byung-Do
    • Imaging Science in Dentistry
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    • v.37 no.1
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    • pp.53-59
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    • 2007
  • Purpose : Bone mineral density (BMD) and bone microarchitecture are important determinants for bone strength. Recently micro-CT have provided possibilities for measuring a variety of structural indices to characterize bone microarchitecture. The objective of this study was to compare the BMD and micro-CT parameters with Young's modulus calculated by finite element analysis (FEA) for the evaluation of bone strength. Materials and Methods Bone specimens were obtained from the 18 female rabbits aged 16 weeks. Of those, 36 samples (right and left femur) were selected for 3D micro-CT analysis $(ANT^{TM},\;SKYSCAN,\;Belgium)$ and BMD by PIXlmus 2 (GE Lunar Co. USA). Five microstructural parameters of micro-CT, such as trabecular thickness (Tb.Th), bone specific surface (BS/BV), percent bone volume (BV/TV), structure model index (SMI) and degree of anisotropy (DOA) were studied. Young's modulus was obtained by software program (ANSYS 9.0, ANSYS Inc, Canonsburg, PA) based on micro-CT three dimensional images. Results : Young's modulus assessed by FEA correlated significantly with Tb.Th, BV/TV, BS/BV and SMI respectively. Young's modulus showed higher correlation with these rnicrostructural parameters of micro-CT than BMD. Microstructural parameters except DOA showed significant correlations within the examined group. Conclusion The microarchitectural parameters o( micro-CT and BMD represented some informations in the evaluation of bone strength assessed by FEA.

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Microstructure and Mechanical Properties of Strip Casted Ag-27%Cu-25%Zn-3%Sn Brazing Alloy (브레이징용 Ag-27%Cu-25%Zn-3%Sn 박판 주조 스트립의 미세조직 및 기계적 특성 연구)

  • Kim, S.J.;Kim, M.C.;Lee, K.A.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.313-316
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    • 2008
  • This work sought to examine the suitability of twin roll strip casting for Ag-27%Cu-25%Zn-3%Sn brazing alloy (BAg-7A) and to investigate the mechanical properties and microstructure of the strip. The effect of aging heat treatment on the properties was also studied,. This new manufacturing process has applications in the production of the brazing alloy. XRD and microstructural analysis of the Ag-27%Cu-25%Zn-3%Sn strip represented eutectic microstructure of a Cu-rich phase and a Ag-rich matrix regardless of heat treatment. The results of mechanical tests showed tensile strength of 470MPa, a significant enhancement, and an 18% elongation of the twin roll casted strip, due mainly to the solid solution strengthening of Zn atoms (${\sim}20%$) in the Cu-rich phases. Tensile results showed gradually decreasing strengths and increasing elongation with aging heat treatment. Microstructural evolution and fractography were also investigated and related to the mechanical properties.

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