• Design & Manufacturing
• /
• v.2 no.4
• /
• pp.1-4
• /
• 2008

Micro pattern is applied to the light guiding plate(LGP) to enhance the uniformity of the brightness of the LCD. The micro cones are molded in intaglio on the surface of the LGP. The surface roughness of each cone was 40nm and 38nm in negative and positive die for laser ablation. In chemical etching, the surface roughness was 25nm, 24nm in negative and positive. And the surface roughness of negative and positive dies were 4nm and 5nm for LIGA-reflow process.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.10 no.1
• /
• pp.1-7
• /
• 2011

Micromachining is gaining popularity due to recent advancements in MEMS(Micro Electro Mechanical Systems). Using conventional micromachining, it is relatively difficult to produce moving components in the order of microns. Photolithography for silicon material has high accuracy machining, but it has low aspect ratio. X-ray lithography has ultra high accuracy machining, but it has expensive cost. Micro-EDM(electro discharge machining) has been gaining popularity as a new alternative method to fabricate micro-structures. In this study, Micro-EDM machine is developed available for fabricate micro-structures and two processes such as side cut EDM and milling EDM is proposed. Several sets of experiment results have been performed to study the characteristics of the machining process.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.25 no.12
• /
• pp.1844-1852
• /
• 2001

Recent developments in microfluidic devices based on microelectromechanical systems (MEMS) technique find many practical applications, which include electronic chip cooling devices, power MEMS devices, micro sensors, and bio-medical devices among others. For the design of such micro devices, flows characteristics inside a microchannel have to be clarified which exhibit somewhat different characteristics compared to conventional flows in a macrochannel. In the present study microchannels of various hydraulic diameters are fabricated on a silicon wafer to study the pressure drop characteristics. The effect of abrupt contraction and expansion is also studied. It is found from the results that the friction factor in a straight microchannel is about 15% higher than that in a conventional macrochannel, and the loss coefficients in abrupt expansion and contraction are about 10% higher than that obtained through conventional flow analysis.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.37 no.11
• /
• pp.1015-1022
• /
• 2013

This study simulates the operation of a 200 kW class micro gas turbine that is currently under development. The performance and operating characteristics depending on the load control scheme (constant turbine inlet temperature versus constant turbine exit temperature) and ambient condition were investigated using detailed component performance data. The sensitivities of operating parameters, such as the compressor surge margin and flow path temperatures, according to unit fuel flow change were predicted for a wide load range. The sensitivity analysis showed that the steady state calculation provided useful information about the maximum surge margin reduction during load change.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.12 no.2
• /
• pp.75-80
• /
• 2013

Cathode is an essential component used in plasma etching process which is to make micro pattern on the silicon wafer. The currently used cathodes produce particles at the high temperature plasma etching process. To overcome this problem, a 'Silicon Only Cathode' was developed. This 'Silicon Only Cathode' requires manufacturing process changes due to the change of shapes, material features, and machining characteristics of work materials. This research investigates the small hole drilling process. The conclusion is that PCD drills with twist angles of $20^{\circ}$ and $25^{\circ}$ were tested for small hole drilling and the experimental results indicate that the drill with $25^{\circ}$ twist angle drill causes less thrust force.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.19 no.4
• /
• pp.285-290
• /
• 2007

This study has been numerically conducted to investigate the removal efficiency of Volatile Organic Compound (VOC) in photocatalytic micro-reactor. This study has placed emphasis on the improvements of the working condition of photocatalytic micro-reactor. The micro-reactor consists of 19 microchannels with a rectangular cross-section. For the validation of the current numerical study, a computation has been carried out to simulate an existing experimental study on the cylindrical reactor, which has shown a good agreement. The degradation characteristics with different inlet concentrations and velocities have been obtained. The current results can be used for the design of advanced photocatalytic micro-reactor.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.10a
• /
• pp.86-93
• /
• 2005

In this paper, we discuss the merits of mechanical machining to generate micro features on large surfaces. An overseas technology trend related to the micro machining and dedicated machinery is also presented. We provide an overview of what characteristics the machinery is required to have to generate micro features on large surfaces and what kind of technical barriers need to be overcome to put the technology to practical use.

• 한국태양에너지학회:학술대회논문집
• /
• 2009.11a
• /
• pp.104-109
• /
• 2009

If the Photovoltaic(PV) Module should get physical load, the PV module will be warped according to elongation of the front glass and then micro-crack will be occurred in the heat sealed Solar Cell. This micro-crack drops output of the short circuit current and the open circuit voltage of the PV Module. This is because of increase of resistance component by micro-crack. Micro-crack at specific Solar Cell in the module reduces the durability of PV Module such as less output, Hot-Spot in the PV module caused by Solar Cell output mismatch, heat generating as resistance component caused by micro-crack. In this study, among some factors which effect to the output of crystalline PV Module, we will see how the micro-crack caused by mechanical stress effects to the electrical output of PV Module.

• Transactions of Materials Processing
• /
• v.22 no.1
• /
• pp.36-41
• /
• 2013

The present study examines the micro-pattern replication on a plastic film using ultrasonic imprinting. Ultrasonic imprinting uses ultrasonic waves to generate repetitive microscale deformation in the polymer film. The resulting deformation heat on the surface of the film causes the surface region to soften sufficiently so that a replication of the micro-pattern can be obtained. To successfully replicate the micro-pattern on a large area of polymer film, a high replication ratio is needed as well as good uniformity over the entire region. In this study, a horn design is investigated by finite element analysis and is optimized through a response surface analysis. In the ultrasonic imprinting experiments, the response surface method was also used to determine the optimal processing conditions for better replication characteristics.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2010.03b
• /
• pp.31-31
• /
• 2010

Nano particles (10nm $SiO_2$) were silane-treated in order to modify the surface characteristics in a epoxy nanocomposite. Then, micro particles ($3{\mu}m$ SiO2) were poured into the epoxy nanocomposite using various mixing process and epoxy/micro-and-nanomixed composites (EMNC) were prepared. The thermal (Tg) and mechanical (tensile and flexural strength) properties were measured by DSC, DMA and UTM and the data was estimated by Weibull plot.