• Title/Summary/Keyword: micro-ADV

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Development of Thixoextrusion Process for Light Alloys - Part 1. Microstructural Control of Light Alloys for Thixoextrusion (경량합금 반용융 압출 기술 개발 - Part 1. 반융용 압출을 위한 조직제어)

  • Kim, Shae-K.;Yoon, Young-Ok;Jang, Dong-In;Jo, Hyung-Ho
    • Journal of Korea Foundry Society
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    • v.26 no.5
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    • pp.211-216
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    • 2006
  • The study for thixoextrusion process of 7075, 7003 Al wrought alloys and AZ31 Mg wrought alloy was carried out with respect to reheating rate, isothermal holding temperature and time with an emphasis to the effect of homogenization on thixotropic micro-structures during the partial remelting, especially in the low liquid fraction ($f_L<0.2$). The liquid fraction and average grain size with respect to reheating profile such as reheating rate, isothermal holding temperature and time were almost uniform. It is considered very useful for thixoextrusion in terms of process control such as billet temperature control and actual extrusion time. Micro-structural controls of 7075, 7003 Al wrought alloys and AZ31 Mg wrought alloy before and after homogenization were available and thixotropic microstructures were obtained in both specimens.

Carbon Nanotube Growth for Field Emission Display Application

  • Choi, G.S.;Park, J.B.;Hong, S.Y.;Cho, Y.S.;Son, K.H.;Kim, D-J;Song, Y.H.;Lee, J.H.;Cho, K.I.;Kim, D.J.
    • Journal of Information Display
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    • v.2 no.3
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    • pp.54-59
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    • 2001
  • The role of $NH_3$ for vertical alignment of CNTs was investigated. The direct cause of the alignment was a dense distribution of catalytic metal particles, but which was kept catalytically active during the growth process by $NH_3$. This allows a dense nucleation of the CNTs, and consequently, assists vertical alignment through entanglement and mechanical leaning among the tubes. The CNTs grow in a base growth mode. Several evidences were presented including a direct cross-sectional TEM observation. Since Ni is consumed both by silicide reaction and by capture in the growing tube, the growth stops when Ni is completely depleted. This occurs faster for smaller particles, and thus a longer growth results in thin bottom with poor adhesion.

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Machining Characteristics in Micro Electrochemical Drilling and Simulation (미세 전해 구멍 가공에서의 가공 특성과 시뮬레이션)

  • Kim B.H.;Lee Y.S.;Choi D.K.;Chu C.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1202-1205
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    • 2005
  • Micro hole is one of basic elements for micro device or micro parts. By micro ECM, micro holes less than $50\mu{m}$ in diameter can be machined easily. Machining characteristics of micro ECM were investigated according to machining conditions such as electrolyte concentration and pulse conditions. From the investigation, optimal machining conditions were suggested for micro ECM of stainless steel. For the micro machining with high resolution, the change of machining gap should be predicted. By using electrochemical principle equations, the change of machining gap was simulated.

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Micro Electrochemical Machining Using Insulated Electrode (절연 전극을 이용한 미세 전해 가공)

  • Park B.J.;Kim B.H.;Chu C.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.685-688
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    • 2005
  • In the micro electrochemical machining (MECM) using ultra short pulses, the machining rate is closely related to the tool electrode area. The machining rate varies according to the machining depth or the immersion depth. When using insulated tool electrodes, those depths do not matter. In addition, micro structures with high machining depth can be fabricated because the machining characteristics do not vary with the machining depth. Another advantage of insulated electrodes is prevention of taper shape. Micro structures with high machining depth or high aspect ratio were fabricated using insulated tool electrodes.

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Analysis of Flow Velocity by Difference of Vegetation Density (식생 밀도 차이에 의한 유속 변화 분석)

  • Kang, Joon Gu;Ryu, Yong Uk;Jung, Sang Hwa;Ji, Un;Kim, Jong Tae
    • Proceedings of the Korea Water Resources Association Conference
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    • 2016.05a
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    • pp.477-477
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    • 2016
  • 하천 내 식생에 의한 유속차이는 활발한 에너지 교환에 기인하며 하천 내 흐름 변화에 큰 변화를 가져온다. 또한 식생에 의한 하천 침식과 퇴적의 반복은 하천 지형 변화의 대표적인 원인 중 하나이다. 따라서 본 연구에서는 소하천을 대상으로 관목류(버드나무류)를 식재하여 식생유무 및 밀도 차이에 대한 흐름패턴 및 유속 변화를 분석하였다. 식생은 고밀도(식생 수 : $38/m^2$)와 저밀도(식생 수 : $10/m^2$)로 구분하였으며 유속 측정은 ADCP와 micro-ADV를 이용하여 비교하였다. 실험 유량은 식생 침수 정도에 따라 부분침수($0.5m^3/s$), 완전침수($3.7m^3/s$)로 나누어 실험을 수행하였다. 실험결과 ADCP와 ADV에 의한 유속값은 유사하게 나타났으며 고밀도일수록 식생에 의한 항력으로 인해 느린 흐름을 보였다. 또한 부분침수 시 식생 내 수심 증가로 인한 흐름 변화가 발생하였으며 완전침수 시에도 식생 유무 및 밀도에 따라 흐름 패턴이 바뀌는 것으로 나타났다. 향후 이 연구는 하천 침식 등을 고려한 수목식재 계획 수립에 기초자료로 사용될 수 있으며 다양한 식생을 대상으로 조도계수 변화, 흐름특성 분석 등이 추가적으로 연구되어야 할 것으로 판단된다.

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Autofocus system for off-line focusing error compensation in micro laser fabrication process (레이저 미세가공용 자동초점장치를 이용한 오프라인 초점 오차 보상에 관한 연구)

  • Kim, Sang-In;Kim, Ho-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.50-58
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    • 2009
  • Micro laser fabrication techniques can potentially be used for the manufacture of microstructures on the thin flat surfaces with large diameter that are frequently used in semiconductor industries. However, the large size of wafers can cause the degraded machining accuracy of the surface because it can be tilted or distorted by geometric errors of machines or the holding fixtures, etc. To overcome these errors the off-line focusing error compensation method is proposed. By using confocal autofocus system, the focusing error profile of machined surface is measured along the pre-determined path and can be compensated at the next machining process by making the corrected motion trajectories. The experimental results for silicon wafers and invar flat surfaces show that the proposed method can compensate the focusing error within the level of below $6.9{\mu}m$ that is the depth of focus required for the laser micromachining process.

Determination of Electrode Potential in Micro Electrochemical Machining of Nickel (니켈의 미세 전해 가공 시 전극 전위의 선정)

  • Nam H.S.;Park B.J.;Kim B.H.;Chu C.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.585-588
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    • 2005
  • The dissolution characteristic of metal shows the different tendency according to the applied electrical potential, the kind of electrolyte and pH value, etc. In the micro electrochemical machining (ECM), unfavorable oxide/passive layer formation and overall corrosion of electrodes must be prevented. The anodic polarization curve of nickel has distinct three dissolution regions, i.e. two active regions and the transpassive dissolution region. In this paper, the stable electrode potentials of workpiece and tool were determined in sulfuric acid and hydrochloric acid solution, respectively. In each solution, different machining property was shown and possible electrochemical reactions were discussed. On the basis of this experiment, the methodology to obtain the proper electrode potential was suggested.

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Effect of process conditions on crystal structure of Al PEO coating. II. Bipolar and electrolyte (알루미늄 PEO 코팅의 결정상에 미치는 공정 조건에 대한 연구 II. Bipolar 펄스와 전해액)

  • Kim, Bae-Yeon;Ham, Jae-Ho;Lee, Deuk Yong;Kim, Yong-Nam;Jeon, Min-Seok;Kim, Kiyoon;Choi, Ji-Won;Kim, Sung Youp;Kim, Kwang Youp
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.2
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    • pp.65-69
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    • 2014
  • Crystallographic phases of Plasma electrolytic oxidized Al alloy, A1100, A5052, A6061, A6063, A7075, were investigated. Two types of electrolyte $Na_2Si_2O_3$ and Na2P2O7 were also compared. Bipolar pulse, $2000{\mu}sec$ with $400{\mu}sec+420V$ impulse and $300{\mu}sec$ - impulse were applied for 20 min. ${\alpha}-alumina$, ${\gamma}-alumina$, ${\eta}-alumina$, $Al_{4.95}Si_{1.05}O_{9.52}$, and $(Al_{0.9}Cr_{0.1})_2O_3$ were mainly observed. Si, component of electrolyte, were moved into the PEO layer by bipolar pulse. Glassy phase was also observed at the surface of $Na_2Si_2O_3$ electrolyte treated PEO layer, and increased with the Mg content of Al alloy. It is concluded that at first glassy phase was formed by the micro plasma, and the high temperature of plasma turns glassy phase to several crystalline phases. And we could expect that many other crystalline phase could be formed by PEO process.

Effect of process conditions on crystal structure of Al PEO coating. I. Unipolar pulse and coating time (알루미늄 PEO 코팅의 결정상에 미치는 공정 조건에 대한 연구 I. Unipolar 펄스와 코팅시간)

  • Kim, Bae-Yeon;Ham, Jae-Ho;Lee, Deuk Yong;Kim, Yong-Nam;Jeon, Min-Seok;Kim, Kiyoon;Choi, Ji-Won;Kim, Sung Youp;Kim, Kwang Youp
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.2
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    • pp.59-64
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    • 2014
  • Crystallographic phases of Plasma electrolytic oxidized Al alloy, A1050, were investigated. The electrolyte of PEO was $Na_2Si_2O_3$ and KOH. Unipolar pulse, $ 2000{\mu}sec$ with $400{\mu}sec+420V$ impulse, were applied for 2 min, 5 min, 15 min, and 30 min. ${\gamma}-Alumina$, as well as ${\alpha}-alumina$, was main crystal phase. ${\gamma}-Alumina$ was appeared in the beginning, then the amount of ${\alpha}-alumina$ was increased with time, but the amount of ${\gamma}-Alumina$ remained constant without any increasing. So, it is concluded that plasma gas produce ${\gamma}-Alumina$ at the first, and then ${\gamma}-Alumina$ transform ${\alpha}-alumina$ finally. During the transformation, high temperature of micro plasma gives transformation energy.

Applicability Evaluation of Using Logarithmic velocity law for Assessing Local Shear Stress in Straight and Meandering River Channel (직선 및 사행 하천에서의 대수법칙를 이용한 국부 소류력 산정 적용성 검토)

  • Kim, Jong Min;Kim, Dong Su;Son, Geun Soo
    • Proceedings of the Korea Water Resources Association Conference
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    • 2015.05a
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    • pp.172-172
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    • 2015
  • 하천에서 발생하는 소류력은 하상 변동을 발생시키기 때문에 주변 구조물이나 하천의 흐름특성 등을 변화시키게 되며, 유사이송, 침식 및 퇴적, 유동해석 등에 매우 중요한 하천 계수이다. 하천에서 소류력의 직접 측정은 매우 어려워 직접 측정 대신 하천경사 및 동수반경을 기반한 단면 평균소류력 산정 공식을 일반적으로 이용한다. 그러나, 이러한 방식은 상세한 유사이송, 세굴 등의 해석에는 한계가 있기 때문에 국부적인 소류력이 필요하다. 실내 실험에서는 프레스톤게이지를 활용한 직접 측정이나, 난류측정을 통한 레이놀즈 분포를 외삽하여 단면에서 국부적인 소류력을 측정하는 방식이 사용되어 왔다. 반면, 실제 하천에서는 국부 소류력 직접측정 및 난류 산정이 거의 불가능하거나 비효율적이므로 대안으로 하천의 연직유속분포에 대수분포를 적용하여 소류력을 추정하는 간접적인 방법이 제시되어 왔다. 일부 실내실험에서 대수법칙을 통한 소류력 산정 방식은 직접 측정을 통해 검증한 바가 있으나 실제 하천은 난류의 공간 시간적 스케일이 실내 규모와 상이하여 국부 소류력에 영향을 미칠 수 있어 이러한 검증결과를 현장 적용하기에는 한계가 있다. 본 연구에서는 실제 규모 하천에서 대수법칙을 활용한 국부 소류력 산정 결과와 레이놀즈 응력의 연직분포 측정을 통해 산정한 값과 비교하여 대수법칙 활용 소류력 산정 방식의 적용성을 검토하였다. 실험은 중소규모의 하천을 재현한 한국건설기술연구원 안동하천실험센터 직선(A1) 및 사행(A2) 하천의 유속측정을 수행하였으며, 유속 측정에는 정밀도가 높으나 실내에서 주로 사용된 초음파지점유속계(Micro ADV)를 현장에 설치하여 사용하였다. ADV의 관측 시간은 90초이며, 직선수로에서는 횡방향으로 25 cm 간격, 수심방향으로는 5 ~ 10 cm 간격으로 측정하였고, 사행수로는 횡방향으로 50 cm 간격, 수심방향 5 ~ 10 cm 간격으로 측정을 수행하였다. 실험결과 대수법칙과 레이놀즈 분포로부터 산정된 국부 소류력은 사행과 직선 모두 상당한 이격을 보였다.

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