• 제목/요약/키워드: micro parts

검색결과 661건 처리시간 0.025초

소성가공에 의한 미세부품 성형기술 (Processing of Micro-Parts by Metal Forming)

  • 나경환;박훈재;조남선
    • 한국정밀공학회지
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    • 제17권7호
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    • pp.14-19
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    • 2000
  • 현재 자본재산업의 기술낙후는 상품의 수출경쟁력 약화의 근원적인 원인이 되어 결국 지속적으로 선진국의 기술종속을 심화시키고 있다. 이러한 자본재 산업의 문제는 현재의 주력 수출상품의 핵심요소부품생산기술의 미비가 큰 원인이며(거의 주요핵심부품 도는 관련기술은 거의 대부분 수입에 의존하고 있음), 같은 논리로 차세대 신기술의 개발을 통한 첨단 상품의 개발도 이에 필요한 핵심요소부품의 생산기술이 뒤를 바쳐 주지 못한다면 결국 10년 후에도 현재와 같은 현상이 되풀이될 것은 분명하다.(중략)

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MEMS를 이용한 Optical Switch의 개발 (Development of Optical Switch by using MEMS)

  • 최형
    • 한국광학회:학술대회논문집
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    • 한국광학회 2000년도 하계학술발표회
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    • pp.154-155
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    • 2000
  • Optical switches using MEMS(Micro Electro Mechanical Systems) process have been widely developed since conventional optical switches cannot meet the requirements of new systems. $N_2$ type micro-mirror switches are easy to control, have simple optical systems but have difficulties in expanding the ports. Micromirrors of 2N type switches must be tilted at various angles and have relatively complicated optical systems but have advantage in expanding ports. Another type of optical switch using MEMS process is micro-waveguide type. It is reliable than other types since it has no moving parts.

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A Comparative Study of Transistor and RC Pulse Generators for Micro-EDM of Tungsten Carbide

  • Jahan, Muhammad Pervej;Wong, Yoke San;Rahman, Mustafizur
    • International Journal of Precision Engineering and Manufacturing
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    • 제9권4호
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    • pp.3-10
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    • 2008
  • Micro-electrical discharge machining (micro-EDM) is an effective method for machining all types of conductive materials regardless of hardness. Since micro-EDM is an electro-thermal process, the energy supplied by the pulse generator is an important factor in determining the effectiveness of the process. In this study, an investigation was conducted on the micro-EDM of tungsten carbide (WC) to compare the performance of transistor and resistance/capacitance (RC) pulse generators in obtaining the best quality micro-hole. The performance was measured by the machining time, material removal rate, relative tool wear ratio, surface quality, and dimensional accuracy. The RC generator was more suited for minimizing the pulse energy, which is a requirement for fabricating micro-parts. The smaller-sized debris formed by the low-discharge energy of RC micro-EDM could be easily flushed away from the machined zone, resulting in a surface free of burrs and resolidified molten metal. The RC generator also required much less time to obtain the same quality micro-hole in WC. Therefore, RC generators are better suited for fabricating micro-structures, producing good surface quality and better dimensional accuracy than the transistor generators, despite their higher relative tool wear ratio.

PIM기술을 이용한 마이크로 부품 성형기술 (Manufacturing technology of micro parts by powder injection molding)

  • 이원식;고세현;장진만;김일호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.60-63
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    • 2009
  • Manufacturing technologies of micro spur gear and micro mold by micro PIM were studied with stainless steel feedstock. For molding of gears, micro mold with gear cavity of 1.2 mm in diameter was produced by wire EDM. The proper injection pressure was selected to 70bar by observation and measuring of shapes and shrinkage of gears before/after sintering. For fabrication of micro mold, a tiny polymer gear was produced by injection into the mold. Then, 316L feedstock was again injected/compressed on the polymer gear and debinded together with polymer gear followed by sintering. As a result, another metal mold with gear cavity reduced to about 20% was fabricated and through repetition of this process chain, micro gear mold with cavity about below 800 um was finally obtained. In reduction of size by injection/compression molding, height of gear tooth was shrunk more and the effort for decrease of roughness of micro cavity were carried out ultrasonic polishing and as a result, the roughness in cavity decreased from 3-4 um to about 200 nm.

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Al계 초소성합금과 Zr계 비정질합금의 마이크로 진동성형에 관한 연구 (A Study on the Micro Vibration Forming of Al-based Superplastic Alloy and Zr-based Bulk Metallic Glass)

  • 손선천;박규열;나영상
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.193-200
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    • 2007
  • Micro forming is a suited technology to manufacture very small metallic parts(several $mm{\sim}{\mu}m$). Al5083 superplastic alloy with very small grains has a great advantage in achieving micro deformation under low stress due to its relatively low strength at a specific high temperature range. Micro forming of $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk Metallic glass(BMG) as a candidate material for this developing process are feasible at a relatively low stress in the supercooled liquid state without any crystallization during hot deformation. In this study, the micro formability of Al5083 superplastic alloy and bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$, was investigated with the specially designed micro vibration forming system using pyramid-shape, V-shape and U-shape micro die pattern. With these dies, micro vibration forming was conducted by varying the applied load, time. Micro formability was estimated by comparing the hight of formed shape using non-contact surface profiler system. The vibration load effect to metal flow in the micro die and improve the micro formability of Al5083 superplastic alloy and $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk Metallic glass(BMG).

멀티센서를 이용한 마이크로 절삭 공정 모니터링 (The Cutting Process Monitoring of Micro Machine using Multi Sensor)

  • 신봉철;하석재;강민형;허영무;윤길상;조명우
    • 소성∙가공
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    • 제18권2호
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    • pp.144-149
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    • 2009
  • Recently, the monitoring technology of machining process is very important to improve productivity and quality in manufacturing filed. Such monitoring technology has been performed to measurement using vibration signal, acoustic emission signal and tool dynamometer. However, micro machining is limited small-scale parts machining because micro tool is very small and weakness to generate signal in micro machining process. Therefore, this study has efficient sensing technology for real monitoring system in micro machine that is proposed to supplement a disadvantage of single-sensor by multi sensor. From experimental result, it was evaluated tool wear and cutting situation according to repetitive slot cutting condition and changing cutting condition, and it was performed monitoring spindle rpm and condition according to compare acceleration signal with current signal.

Ni-Ti SMA의 미세 전해가공특성과 형상기억효과 (Micro Electrochemical Machining Characteristics and Shape Memory Effect in Ni-Ti SMA)

  • 김동환;박규열
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.43-49
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    • 2003
  • In this study, micro electrochemical machining method was introduced for accomplishment the fabrication technology of functional parts and smart structures using the Ni-Ti shape memory alloy. From the experimental result, the micro part which has very fine surface could be achieved by use of micro electrochemical process with point electrode method. Concretely, the optimal performance of micro electrochemical process in Ni-Ti SMA was obtained at the condition of approximately 100% of current efficiency and high frequency pulse current. That is, much finer surface integrity and shape memory effect can be obtained at the same condition mentioned above.

황동의 Micro Groove 가공시 절삭칩과 표면거칠기 (Cutting Chip and Surface Roughness in Micro Groove Cutting of Brass)

  • 민경탁;장호수
    • 한국기계가공학회지
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    • 제9권4호
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    • pp.1-7
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    • 2010
  • Recently optical and electric and electronic forms in the field of ultra fine patterns has been used extensively, and techniques of the optical parts are required that can precision-machine this micro-patterns such as V or R-shaped micro-groove patterns. In this study, V and R type, shaping the way micro groove brass machining process to characterize the material feed rate and cutting depth and the V and R as a variable brother, using two kinds of diamond tools for each picture shape and surface roughness caused by conditions such as chips, processed through the analysis of effects of geometry and analysis such as precision machining.

센서화된 초탄성 마이크로그리퍼의 설계, 제작 및 성능평가 (Design, Fabrication, and Performance Evaluation of a Sensorized Superelastic Alloy Microrobot Gripper)

  • 김덕호;김병규;강현재;김상민
    • 대한기계학회논문집A
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    • 제27권10호
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    • pp.1772-1777
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    • 2003
  • This paper presents the design, fabrication, and calibration of a piezoelectric polymer-based sensorized microgripper. Electro discharge machining technology is employed to fabricate super-elastic alloy based micro gripper. It is tested to present improvement of mechanical performance. For integration of force sensor on the micro gripper, the sensor design based on the piezoelectric polymer PVDF film and fabrication process are presented. The calibration and performance test of force sensor integrated micro gripper are experimentally carried out. The force sensor integrated micro gripper is applied to perform fme alignment tasks of micro opto-electrical components. It successfully supplies force feedback to the operator through the haptic device and plays a main role in preventing damage of assembly parts by adjusting the teaching command.

Micro급 수력발전입지의 성능특성 분석 (Performance Characteristic Anaysis of Micro Hydropower Sites)

  • 박완순;이철형
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2012년도 춘계학술발표대회 논문집
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    • pp.498-501
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    • 2012
  • A methodology to evaluate the performance analysis for micro hydropower sites has been studied. It consists of two main parts; flow duration function which can describe micro hydropower sites and performance analysis to estimate the output characteristics of micro hydropower plants. The output performance characteristics for Magok stream was analyzed, using developed model. Also, primary design specifications such as design flowrate, installed capacity, operational rate and annual electricity production were estimated and dicussed. Additionally, it was found that the developed model in this study is useful tool to estimate feasibility assessment for micro hydropower sites.

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