• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.5
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• pp.97-103
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• 2006

A meso-scale analysis method using the natural element method, which is a kind of meshless method, is proposed for the analysis of material damage of brittle microcracking solids such as ceramic materials, concrete and rocks. The microcracking is assumed to occur along Voronoi edges in the Voronoi diagram generated using the nodal points as the generators. The mechanical effect of microcracks is considered by controlling the material constants in the neighborhood of the microcracks. The macro elastic moduli of anisotropic as well as isotropic solids containing a number of randomly distributed microcracks are calculated in order to demonstrate the validity of the proposed method.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.268-273
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• 2007

As the industrial society develops rapidly, the weight reduction and high strength are gradually demanded. In case of the welded joint for the rolling stock which receives the repeated load, the fracture can be easily occurred. However, the durability and fatigue characteristics can be improved if the shot peening technique is applied. The optimal peening process should be applied to the metal surface because the over peening can lower the durability of parts. Thus, the fatigue characteristics and Fractography of welded A6061-T6 alloy for a rolling stock were studied in the paper. The optimal peening condition and Fractography were examined. The experimental result show that over peening can lower fatigue life caused by micro crack, fold and incrustation. The fatigue life of welded A6061-T6 was tremendously improved.

• Journal of the Korean Society of Safety
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• v.25 no.5
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• pp.1-6
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• 2010

When the ceramic material is being machined, micro crack and brittle fracture dominate the process of material removal. Generally, ceramics are very difficult-to-cut materials and machined using conventional method such as grinding and polishing. However, such processes are generally cost-expensive and have low material removal rate. Machinable ceramics used in this study contain BN powder to overcome these problem and for productivity elevation. This paper focuses on machinability evaluation during end mill process with CNC machining center in this study. Experiment for this purpose is performed for tool wear patterns and mechanism.

• Structural Engineering and Mechanics
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• v.39 no.3
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• pp.303-316
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• 2011

Experimental tests have shown that glass exhibits very different strengths when tested under biaxial and uniaxial conditions. This paper presents a study on the effects of biaxial stresses on the notional ultimate strength of glass. The study involved applying the theory of elasticity and finite element analysis of the Griffith flaw in the micro scale. The strain intensity at the tip of the critical flaw is used as the main criterion for defining the limit state of fracture in glass. A simple and robust relationship between the maximum principal stress and the uniaxial stress to cause failure of the same glass specimen has been developed. The relationship has been used for evaluating the strength values of both new and old annealed glass panels. The characteristic strength values determined in accordance with the test results based on 5% of exceedance are compared with provisions in the ASTM standard.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.4 s.235
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• pp.632-638
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• 2005

The surface lapping process on sapphire wafer was carried out for the epitaxial process of thin film growth of GaN semiconducting material. The planarization of the wafers was investigated by the introduction of the dummy wafers. The diamond lapping process causes the surface deformation of dislocation and micro-cracks. The material deformation due to the mechanical stress was analyzed by the X-ray diffraction and the Vickers indentation. The fracture toughness was increased with the increased annealing temperature indicating the recrystallization at the surface of the sapphire wafer The sudden increase at the temperature of $1200^{\circ}C$ was correlated with the surface phase transition of sapphire from a $-A1_{2}O_{3}\;to\;{\beta}-A1_{2}O_{3}$.

• Journal of Advanced Marine Engineering and Technology
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• v.30 no.6
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• pp.716-723
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• 2006

A meso-scale analysis method using the natural element method is proposed for the analysis of material damage of brittle microcracking solids. The microcracking is assumed to occur along Voronoi edges in the Voronoi diagram generated using the nodal points as the generators. The mechanical effect of microcracks is considered by controlling the material constants in the neighborhood of the micorcracks. The macro elastic moduli of isotropic solids containing a number of randomly distributed microcracks are calculated considering the effect of microcrack closure to demonstrate the validity of the proposed method.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.2
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• pp.73-78
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• 2001

In this study, the friction weldability and properties of inconel alloy(IN738LC) to stainless steel (STS304) was investigat-ed. Upset length increased according to increment of friction pressure and time. The tensile strength of the friction weld-ing reached 85% of the STS304 base metal strength under the conditions of 8 sec friction time, 50MPa friction pressure and 150 MPa upset pressure. From the result of fracture surface analysis, IN738LC section can be joined with STS 304 materials in shape of a convex lens. Also, the temperature of welded interface was measured with k-type thermocouple. Finally the plastic flow confirmed at the welded interface STS304 by micro test.

• Computers and Concrete
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• v.2 no.2
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• pp.165-176
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• 2005

This paper discusses 2D lattice models of beams for simulating the fracture of brittle materials. A simulation of an experiment on a concrete beam subjected to bending, in which two overlapping cracks occur, is used to study the effect of individual beam characteristics and different arrangements of the beams in the overall lattice. It was found that any regular orientation of the beams influences the resulting crack patterns. Methods to implement a wide range of Poisson's ratios are also developed, and the use of the lattice to study arbitrary micro-structures is outlined. The crack patterns that are obtained with lattice are in good agreement with the experimental results. Also, numerical simulations of the tests were performed by means of a lattice model, and non-integer dimensions were measured on the predicted lattice damage patterns.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.164-172
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• 1996

In hard and brittle materials as advanced ceramics indented by a hard indenter, the indenter's transition radius, was defined as critical radius which distinguishes the occurrence of the first plastic deformation from the elastic cracking as the first damaging event, is analytically and experimentally investigated. The analytical result is shown that the critical load, which not enlarge pre-existing cracks as the form of median crack beneath a indenter, is constant, and is determined by the order of $k_{IC}$$^{4}$ $P_{Y}$$^{3}$(where, $K_{IC}$ , $P_{Y}$are the fracture toughness of materials and the applied pressure by indenting, respectively). And the size of transiton radii were experimentally obtained with the similar values to the analytical results.lts..

• Proceedings of the KWS Conference
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• 2006.05a
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• pp.68-70
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• 2006

For the aluminum material of the thick-thickness more than 100mm Penetration depth Electron beam welding is effectively applicable with a characteristic of high energy intensity. But Al 6061 alloy has high crack sensitivity due to minor alloys, which are silicon, magnesium, copper etc. With a sample block of 135mm thickness EBW test was performed in vertical position. As tensile strength has $210{\sim}220N/mm^2$ with weld area broken. Bend test shows low ductility with fracture of partly specimens. Chemical contents of alloys show no difference between weld and base metal. Defect in middle weld area figures out typical hot crack due to low melting materials. Micro structure of weld area has some difference compare to HAZ and base metal. As a result of EBW test for Al 6061 alloy, it shows that weld defect could be occurred even though establishing of optimum weld parameter condition.