• Title/Summary/Keyword: metallurgical technology

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A Study on Corrosion Resistance and Mechanical Properties of Ti-15Sn System Alloys for Medical Implants (생체용 Ti-15Sn계 합금의 내식성 및 기계적 성질에 관한 연구)

  • Lee, Doh-Jae;Kim, Dae-Hwan;Park, Hyo-Byeong;Lee, Kyung-Ku
    • Journal of Korea Foundry Society
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    • v.20 no.3
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    • pp.208-215
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    • 2000
  • The mechanical properties and corrosion resistance of Ti alloys for medical implants have been investigated. Ti, Ti-15Sn-4Nb and Ti-15Sn-4Nb-2Zr alloys were melted in arc furnace and the corrosion resistance of Ti alloys was evaluated by anodic polarization test. The microstructure and mechanical properties of Ti alloys were analysed by optical microscope, hardness and tensile tester. The tensile strength of the pure-Ti improved by addition of Sn and Nb and Ti-15Sn-4Nb alloy showed better Rockwell hardness compared with pure Ti. However, there was no significant difference in corrosion resistance between thoseTi-alloys made of Pure-Ti and Ti-15Sn-4Nb alloy. The passive films on the Ti-15Sn-4Nb alloy in air atmosphere consisted of $TiO_2$, SnO and NbO as demonstrated by X-ray photoelectron spectroscopy(XPS)

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Effects of Drawing Parameters on Mechanical Properties of BAS121 Alloy Tubes for Heat-exchangers by High Frequency Induction Welding (고주파유도용접된 열교환기용 BAS121합금튜브의 기계적 특성에 미치는 인발조건의 영향)

  • Han Sang-Woo;Kim Byung-Il;Lee Hyun-Woo;Chon Woo-Young;Gook Jin-Seon
    • Korean Journal of Materials Research
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    • v.14 no.12
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    • pp.851-856
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    • 2004
  • The aim of this study is to investigate the optimum drawing parameter for BAS121 welded tubes. The BAS121 aluminium alloy tubes with 25 mm in external diameter and 1.3 mm in thickness for heat-exchangers were manufactured by high frequency induction welding with the V shaped convergence angle $6.5^{\circ}$ and power input 55 kW. With increasing the reduction of area ($13,\;21\%$) by drawing, tensile strength was increased and elongation was decreased. With increasing the reduction of area by drawing, hardness in weld metal increased rapidly, while that of base metal increased slowly. In the specimen with the outer diameter smaller than 22 mm, hardness of weld metal was higher than that of base metal. The optimum drawing parameter of area reduction in BAS121 alloys was estimated about $13\%$ because of the work hardening of welds.

Effect of Transformation Cycles(α' ↔ γ')on Microstructures and Mechanical Properties of Lath and Lenticular Martensites in Fe-Ni Alloys (Fe-Ni 합금에서 래쓰 마르텐사이트와 렌즈상 마르텐사이트의 반복변태사이클(α' ↔ γ')에 따른 미세조직과 기계적 성질)

  • Seo, Seong-Bok;Jun, Joong-Hwan;Choi, Chong-Sool
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.2
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    • pp.85-90
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    • 2000
  • The influence of transformation cycles (${\alpha}^{\prime}{\leftrightarrow}{\gamma}^{\prime}$) on the microstructure and mechanical properties of lath and lenticular martensites has been studied in Fe-Ni alloys. The width of lath in Fe-15%Ni alloy decreased with increasing the number of transformation cycles, while no appreciable change in dislocation density inside the lath was observed. In case of Fe-31%Ni alloy, a number of dislocations were additionally introduced into the martensite plate after the transformation cycling. Tensile strength and Vickers hardness of lath martensite decreased with the increase in number of transformation cycles, whereas those of lenticular martensite increased up to 1 cycle and then remained constant. Elongation of two alloys was deteriorated after 1 transformation cycling, corresponding to the tensile strength. But the decrement of elongation in Fe-31%Ni alloy was smaller than that in Fe-15%Ni alloy.

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The Phase Transition of TiO2 fine Powders by Heat Treatment (열처리에 의한 TiO2 미립자의 상전이)

  • Kim, S.J.;Chang, G.H.;Byuon, Y.S.;Jin, Y.C.;Jheong, G.R.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.4
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    • pp.204-212
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    • 1993
  • The preparation of $TiO_2$ fine particles from $TiCl_4$ and oxygen by the vapor-phasereaction was investigated at $850^{\circ}C$ with an emphasis on the effect of its experimental conditions on the crystal type of the products. Anatase $TiO_2$ particles prepared by experiment were used to study anatase-rutile transition by calcination temperature, the additives and gas atmosphere. The results were as follows. The kinetics of anatase-rutile transition was well agreed with A vrami equation, and the activation energy of transition was 35kcal/mol. The addition of CuO in anatase $TiO_2$ particles accelerated the anatase-rutile transition, and its transition was retarded in vaccum.

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Monitoring of Initial Stages of Atmospheric Zinc Corrosion in Simulated Acid Rain Solution under Wet-dry Cyclic Conditions

  • EL-Mahdy, Gamal A.;Kim, Kwang B.
    • Corrosion Science and Technology
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    • v.3 no.6
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    • pp.251-256
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    • 2004
  • Exposure of zinc samples in simulated acid rain solution (SARS) was investigated under a periodic wet-dry conditions using an AC impedance technique. The periodic wet and dry exposure consisted of the immersion of zinc samples in SARS for one hour followed by exposure to 7 hours drying at 60% RH. Phases of the corrosion products were indentified by X-ray diffraction (XRD). The influence of relative humdiity (RH), temperature, and surface inclination on the atmospheric corrosion of zinc is described. The reciprocal of polarization resistance (1/Rp) decreases rapidly during the initial stages then slowly and eventually attains a steady state as exposure time progresses. The average of reciprocal of polarization resistance per cycle, (ARPR) was calculated and found to decrease as number of exposure cycle increases. An increase of temperature enhances the corrsion rate of zinc. The values of ARPR, of a sample inclined at 30 o are lower than those for a sample oriented horizontally. The experiment result shows a pronounced dependence of reciprocal of polarization resistance on RH. Exposure in the presence of carbonate anions gives rise to more protective corrosion products than in nitrate anion solution. The corrosion mechanism during the initial stages of atmospheric zinc corrosion under wet-dry cyclic conditions is suggested.

Oxidation Behavior of $Ni_xFe_{1-x}(OH)_2$ in $C\Gamma$-containing Solutions

  • Chung, Kyeong Woo;Kim, Kwang Bum
    • Corrosion Science and Technology
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    • v.2 no.3
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    • pp.148-154
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    • 2003
  • The addition of Ni leads to the formation of protective rust layer on steel and subsequently high corrosion resistance of steel in $Cl^-$-containing environment. $\alpha$-FeOOH, $\beta$-FeOOH, $\gamma$-FeOOH and $Fe_3O_4$ are formed mainly on steels exposed to $Cl^-$-containing environment. As the first work of this kind, this study reports the influence of Ni on the oxidation behavior of $Ni_xFe_{1-x}(OH)_2$ in $Cl^-$-containing solution at two different pH regions(condition I under which the solution pH is allowed to decrease and condition I under which solution pH is maintained at 8) where $\gamma$-FeOOH and $Fe_3O_4$ are predominantly formed, respectively, upon oxidation of $Fe(OH)_2$, In the presence of Ni(II) in the starting solution, the formation of $\beta$-FeOOH was facilitated and the formation of $\gamma$-FeOOH was suppressed with increasing Ni(II) content and with increasing oxidation rate of Fe(II). Ni(II) was found to have $Fe_3O_4$-suppressing effect under condition II.

Preparation and PTCR Characteristics of Semiconductive Nano (Ba1-xSbx)TiO3 Ceramic PowderS by Hydrothermal Process (수열합성법에 의한 반도성 나노 (Ba1-xSbx)TiO3 분말제조 및 PTCR 특성평가)

  • Choe, Yong-Gak;Lee, Jong-Hyeon;Lee, Hyeok-Hui;Won, Chang-Hwan
    • Korean Journal of Materials Research
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    • v.12 no.3
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    • pp.169-175
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    • 2002
  • Semiconductive nano $(Ba_{1-x}Sb_x)TiO_3$ powders were synthesized by the hydrothermal process and Sb was simultaneously doped in the hydrothermal condition. $(Ba_{1-x}Sb_x)TiO_3$ powders obtained from optimum condition(at 20$0^{\circ}C$ for 3hr) exhibited spherical shape, high purity and nano size. The PTCR characteristics was observed when 0.1 and 0.2 mole% Sb were added and sintered at over 130$0^{\circ}C$ for 1 hour, respectively. And The ceramics exhibit the PTCR characteristics with a resistively jump $ratio($\rho$_{max}/$\rho$_{min})$ of about $10^4$. Also we found that PTCR characteristics were dependent on the microstructure.

Micromechanical Properties in Elastically Inhomogeneous Materials (Part I : Theoretical Basis) (탄성 불균질 재료의 미시역학거동 (Part I :이론적 기초))

  • Gang, Chang-Seok;Hong, Seong-Gil;Wakashima, Kenji
    • Korean Journal of Materials Research
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    • v.11 no.5
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    • pp.354-360
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    • 2001
  • By applying Eshelby's theory on the'transformation' and' inhomogeneity'problems of an ellipsoidal inclusion, a microscopic stress-strain is formulated for a composite material consisting of a matrix and a large number of aligned ellipsoidal inclusions. Some of the composites of practical interest, such as unidirectionally fiber- reinforced, Particle dispersion strengthened and layered composites can be treated by changing the axial ratios of the ellipsoidal inclusion. The macroscopic stress-strain relation obtained is applicable to elastic and elasto-plastic deformation of the composite in uniform loading.

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Phase Transformation and Microstructure of FeSi2 Thermoelectric Compounds Manufactured by Powder Metallurgy (분말야금법으로 제조된 FeSi2 열전특성 화합물의 열처리 시간에 따른 미세조직과 상변화)

  • Park, Kyoung-Tae;Shin, Jin-Gyo;Hong, Soon-Jik;Chun, Byong-Sun
    • Journal of Powder Materials
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    • v.17 no.6
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    • pp.482-488
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    • 2010
  • In this study, $FeSi_2$ as high temperature performance capable thermoelectric materials was manufactured by powder metallurgy.The as-casted Fe-Si alloy was annealed for homogenization below $1200^{\circ}C$ for 3 h. Due to its high brittleness, the cast alloy transformed to fine powders by ball-milling, followed by subsequent compaction (hydraulic pressure; 2 GPa) and sintering ($1200^{\circ}C$, 12 h). In order to precipitate ${\beta}-FeSi_2$, heat treatment was performed at $850^{\circ}C$ with varying dwell time (7, 15 and 55 h). As a result of this experiment thermoelectric phase ${\beta}-FeSi_2$ was quickly transformed by powder metallurgical process. There was not much change in powder factor between 7h and 55h specimens.

A Study for Characteristic and Manufacturing of Porous Ni/AC4C and Ni-Cr/AC4C Composites (다공질 Ni 및 Ni-Cr으로 강화한 AC4C 복합재료의 제조 및 특성연구)

  • Kim, Young-Hyun;Kim, Eok-Soo;Yeo, In-Dong;Lee, Kwang-Hak
    • Journal of Korea Foundry Society
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    • v.20 no.1
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    • pp.21-28
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    • 2000
  • Ni and Ni-Cr porous metals which are estimated to be easy to fabricate by squeeze casting are used as strengtheners for composite materials. As a matrix material, Al-7%wtSi-0.3 wt%Mg(AC4C) has been used. In case of Ni/AC4C and Ni-Cr/AC4C composite, $750^{\circ}C$ melt temperature and minimum 25 MPa squeezing pressure are needed to produce sound composite materials. The observation of interfacial reaction zone at various heat treatment condition showed that solutionizing temperature of above 520^{\circ}C$, the interfacial reaction zone increased proportionally with increasing heat treatment tim and reaction products formed by interfacial reaction are mainly composed of $Al_3Ni$ and $Al_3Ni_2$ phases. The tensile strength of Ni/AC4C and Ni-Cr/AC4C composite is lower than the matrix metal and this can be explained by the brittle intermetallic compounds formed at the interface of Ni and Ni-Cr reinforcements. But the properies of hardness, wear resistance and thermal expansion are better than the matrix due to the strengthening effect of Ni-Cr porous metals.

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