• Title/Summary/Keyword: metallurgical technology

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Effect of Retained Austenite on the Wear Resistance of Austempered Grey Iron (오스템퍼링 처리한 회주철의 마멸특성에 미치는 잔류 오스테나이트 조직의 영향에 관한 연구)

  • Shin, Ho-Chul;Lee, Jong-Hoon;Kim, Hong-Beam;Kim, Chang-Gyu;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.14 no.6
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    • pp.548-557
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    • 1994
  • Grey iron containing a small amount of Cu and Mo to improve the effect of heat treatment and microstructures were poured in to the mold and them austenized at $900^{\circ}C$. After austenitizing the specimens of castings were austempered $210^{\circ}C$, $250^{\circ}C$, $300^{\circ}C$ and $350^{\circ}C$. The effects of matrix structures, mechanical properties and wear characteristics were investigated by austempering temperatures. Tensile strength and hardness of austempered grey iron are increased and the amount of retained austenite is decreased as austempering temperature is lower even though the amount of retained autenite in it only 4%. The amount of rolling wear loss are increased as rolling revolution is increased and wear loss of austempered grey iron under dry rolling condition is characterized by three models; initial wear, stationary wear and abnormal wear. It has been found that the amount of wear loss was increased with increasing maxium compressive stress and rolling revolution.

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Effect of Pressure on Interfacial Heat Transfer Coefficient in the Squeeze Casting Process (용탕단조시 가압력에 따른 계면열전달계수의 변화)

  • Kim, Jin-Soo;Ahn, Jae-Young;Han, Yo-Sub;Lee, Ho-In;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.14 no.3
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    • pp.248-257
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    • 1994
  • Research in heat transfer and solidification commonly involves experimentation and mathematical modeling with associated numerical analysis and computation. Inverse problems in heat transfer are part of this paradigm. During the solidification of metal casting, an interfacial heat transfer resistance exists at the boundary between the casting and the mold, and this heat transfer resistance usually varies with time. In the case of the squeeze casting the contact heat transfer resistance is decreased by pressure and ideal contact is almost accomplished. In the present work, heat transfer coefficient, which is inverse value of the heat transfer resistance, was used for convenience. A numerical technique, Non-Linear Estimation has been adopted for calculation of the casting/mold interfacial heat transfer coefficient during the squeeze casting process. In this method, the measured temperature data from experiment were used. The computational results were applied to the analysis of heat transfer and solidification.

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Effect of Ag Addition on the Mechanical Properties of 7050 Al Alloy (Ag 첨가가 7050 Al합금의 기계적 성질에 미치는 영향)

  • Kwak, S.H.;Chung, Y.H.;Kwun, S.I.;Cho, K.K.;Shin, M.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.2
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    • pp.129-135
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    • 1999
  • The effects of Ag addition on the microstructures and mechanical properties of 7050 Al alloy were investigated. Various homogenizing and aging treatments were carried out to analyze the controversial effects of Ag in 7050 Al alloy. Transmission electron microscopy(TEM) was used for microstructural analysis. The hardening precipitates(${\eta}^{\prime}$) become finer with Ag addition. It suggests that Ag promotes easier nucleation of ${\eta}{\prime}$. The strength of overaged Ag bearing alloys are higher than that of Ag free alloy. Hardening precipitates(${\eta}^{\prime}$) in Ag bearing alloys are smaller than that of Ag free alloys, because the growth rate of ${\eta}^{\prime}$ during overaging stage is lower in Ag bearing alloys.

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The Effect of Mold Density and Evacuation on Surface Defect in Lost Form Casting of High Chromium Cast Irons (고크롬 백주철재 소실모형 주조시 표면 결함 발생에 미치는 모형밀도 및 감압의 영향)

  • Lee, Kue-Hee;Yoo, Kook-Jong;Baek, Eung-Ryul;Choi, Hyun-Jin;Lee, Kyung-Whoan
    • Journal of Korea Foundry Society
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    • v.22 no.6
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    • pp.309-314
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    • 2002
  • The effect of mold density and evacuation on surface defect of high chromium cast iron upon EPC process was investigated. Under evacuation of $0.1{\sim}0.3$ atm, surface defects were carbon defect, burn on and misrun. Carbon defect was augmented by increasing mold density from 0.011 g/$cm^3$ to 0.03 g/$cm^3$ under evacuation of $0.1{\sim}0.3$ atm, but carbon defect was decreased by increasing evacuation from 0.1 to 0.3 atm. Burn-on wasn't found under evacuation of 0.1 atm regardless of mold density, but burn-on was augmented by increasing evacuation from 0.2 to 0.3 atm and decreased by reducing mold density. Misrun was only found under 0.1 atm evacuation and 0.011 g/$cm^3$ mold density.

Corrosion Resistance of Fe-Mn-Si-Ni-Cr-TiC Shape Memory Alloy for Reinforcement of Concrete (콘크리트 보강재용 Fe-Mn-Si-Ni-Cr-TiC계 형상기억합금의 내식성)

  • Joo, Jaehoon;Lee, Hyunjoon;Kim, Dohyoung;Lee, Wookjin;Lee, Junghoon
    • Journal of the Korean institute of surface engineering
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    • v.52 no.6
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    • pp.364-370
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    • 2019
  • Fe-Mn-Si-Ni-Cr-TiC alloys have a shape memory property, recovering initial shape by heating. With an aim to improve a durability and stability of building and infrastructure, this Fe-based shape memory alloy (FSMA) can be employed to reinforce concrete structure with creation of compressive residual stress. In this work, corrosion resistance of FSMA was compared with general rebar and S400 carbon steel to evaluate the stability in concrete environment. Potentiodynamic polarization test in de-ionized water, tap-water and 3.5 wt.% NaCl solution with variations of pH was used to compare the corrosion resistance. FSMA shows better corrosion resistance than rebar and S400 in tested solutions. However, Cl-containing solution is critical to significantly reduce the corrosion resistance of FSMA. Therefore, though FSMA can be a promising candidate to replace the rebar and S400 for the reinforcement of concrete structure, serious cautions are required in marine environments.

Effects of Salt Flux and Alloying Elements on the Coalescence Behaviour of Aluminum Droplets (알루미늄 Droplets 합체거동에 미치는 Salt Flux 및 합금원소 첨가의 영향)

  • Kim, Ye-Sik;Yoon, Eui-Pak;Kim, Ki-Tae;Jung, Woon-Jae;Jo, Duk-Ho
    • Journal of Korea Foundry Society
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    • v.20 no.1
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    • pp.38-45
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    • 2000
  • The remelting for recycling or thin aluminum scrap, such as aluminum chip generally involves melting of these pieces submerged in molten salt flux. In this study, the effects of salt flux compositions and alloying elements on the aluminum dropletscoalescence and oxide film removal were studied in 99.8%Al, Al-1.01%Cu, Al-1.03%Si, and Al-1.38%Mg alloys as a function of holding time at $740^{\circ}C$ Salt fluxes based on NaCl-KCl(1:1) with addition of 5wt.% fluorides(NaF, $Na_3AlF_6$, $CaF_2$) or 5 wt.% chloride($MgCl_2$, $AlCl_3$) were used. The experimental results show that NaCl-KCl(1:1) with addition of 5 wt.% fluorides exhibits better coalescence ability than that with chlorides. The oxide film is not removed by NaCl-KCl(1:1) with addition of 5 wt.%chlorides, while it is removed by NaCl-KCl(1:1) with addition of 5 wt.% fluorides. The aluminum droplets coalescence and oxide film removal by salt fluxes are related to interfacial tension tension between metal and salt flux.

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Aging Behaviors of a Rapidly Solidified Al-Li-Cu-Mg-Zr Alloy (급냉응고된 AI-Li-Cu-Mg-Zr 합금의 시효거동)

  • Nam, D.H.;Hong, Y.J.;Jeong, H.Y.;Bae, C.H.;Kim, I.B.
    • Journal of the Korean Society for Heat Treatment
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    • v.4 no.2
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    • pp.38-46
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    • 1991
  • Effects of aging treatment on the microstructures and microhardness of a rapidly solidified Al-Li-Cu-Mg-Zr alloy were investigated by differential scanning calorimetry(DSC) and transmission electron microscopy(TEM). The as-melt-spun ribbon was consisted of fine ${\delta}^{\prime}$ and icosahedral intermetallic compound which were precipitated in the matrix. Two exothermic peaks with the range of $120^{\circ}C-190^{\circ}C$ and $280^{\circ}C-344^{\circ}C$ corresponded to ${\delta}^{\prime}$ and ${\theta}^{\prime}$, S', $T_1$ precipitating reaction respectively, and two endothermic peaks with the range of $190^{\circ}C-280^{\circ}C$ and $344^{\circ}C-550^{\circ}C$ corresponded to dissolution of ${\delta}^{\prime}$ and ${\theta}^{\prime}$, S', $T_1$ respectively in DSC curves. Peak hardness value was obtained at $210^{\circ}C$ for 1 hr aging treatment.

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