• 제목/요약/키워드: metallurgical analysis

검색결과 398건 처리시간 0.026초

용탕충진과정에 있어서 열 및 유동을 포함한 2차원 응고해석 (Coupled Analysis of Heat Transfer, Fluid Flow and Solidification in the Filling of Castings)

  • 김성빈;조인성;김진수;홍준표
    • 한국주조공학회지
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    • 제13권5호
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    • pp.424-431
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    • 1993
  • A Numerical technique has been developed for the coupled heat transfer and fluid flow calculation during the casting process. In this method the SMAC technique was coupled with the concept of Volume of Fluid(VOF) to calculate melt free surface and velocity profiles within the melt, and the Energy Marker method coupled with the finite difference method was proposed for the convective and conductive heat transfer analysis in the casting. When comparing numerical calculations with experimental observations, a close correlation was evident. It has been shown that this technique is useful for proper gating and casting design, especially for thin-walled castings.

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양축 정렬된 Ni 기판의 특성에 미치는 W 첨가의 효과 (The Influence of W Addition on Cube Textured Ni Substrates for YBCO Coated Conductor)

  • 김규태;임준형;김정호;장석헌;김호진;주진호;김찬중;송규정;신형섭
    • Progress in Superconductivity
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    • 제6권1호
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    • pp.64-68
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    • 2004
  • We fabricated cube-textured Ni and Ni-W alloy substrates for coated conductors and characterized the effects of W addition on microstructure, mechanical strength, and magnetic properties of the substrate. Pure Ni and Ni-(2, 3, 5at.%)W alloys were prepared by plasma arc melting, heavily cold rolled and then annealed at various temperatures of $600-1300^{\circ}C$. The texture was evaluated by pole-figure and orientation distribution function (ODF) analysis. Mechanical properties were investigated by micro Vickers hardness and tension test. Ferromagnetism of the substrate was measured by physical property measurement system (PPMS). It was observed that Ni-W substrates had sharp cube texture, and the full-width at half-maximums (FWHMs) of in-plane texture was $^{\circ}$-5.57$4.42^{\circ}$, which is better than that of pure Ni substrate. In addition cube texture of Ni-W substrates was retained at higher temperature up to $1300^{\circ}C$. Microstructural observation showed that the Ni-W substrates had fine grain size and higher mechanical properties than the pure Ni substrate. These improvements are probably due to strengthening mechanisms such as solid solution hardening and/or grain size strengthening. PPMS analysis showed that addition of W effectively reduced saturation magnetization in applied magnetic field and Curie temperature.

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A Novel Technology for Recycling Waste Dry-battery

  • Chen, Weiliang;Chai, Liyuan;Min, Xiaobo;Zhang, Chuanfu
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.249-251
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    • 2001
  • A novel technology for recycling valuable metals contained in waste dry-battery by vacuum metallurgy was devised by theoretical analysis. On the condition of the total chamber pressure of 1.013$\upsilon$10$^1$Pa, Hg, Cd and Zn are distilled in the temperature range of 773~973K, Pb is volatilized in the range of 1173~1273K while Mn, Cu, Fe and C are remained in residual. MnO$_2$and ZnO are reduced by carbon in waste dry-battery in 773~1273K. Pure metals including Zn, Cd, Hg and Pb can be recovered respectively from their mixed vapor by fractional condensation. Metal Cu and MnO$_2$can be obtained from the residual by hydrometallguical method. The technology can eliminate the pollution of Cd, Hg and Pb to environment.

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신 반응고 슬러리의 개발과 베어링 브라켓에 대한 적용 (Development of New Semi-solid Method and Practical Application to Bearing Bracket)

  • 심재기;문준영;김재민;홍준표
    • 한국주조공학회지
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    • 제27권4호
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    • pp.173-178
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    • 2007
  • The bearing bracket, which has produced by the squeeze casting for the high strength in lightweight part of automobile, was developed by the rheocasting process using the H-NCM slurry. Compared with the squeeze casting, the rheocasting process has some merits such as shortening cycle-time, reducing total weight, and increasing productivity. In this study, partial feeding test was carried out by controlling plunger stroke length and compared with semisolid simulation. Optimal casting parameters such as injection speed and stroke variations were established. Sound products with integral microstructure were obtained by the H-NCM slurry and X-ray analysis also showed the integral condition throughout the entire parts.

(Nd, Dy)-Fe-B 소결자석의 성형조건에 따른 자기특성 변화 (Variation of Magnetic Properties of (Nd, Dy)-Fe-B Sintered Magnets with Compaction Conditions)

  • 남궁석;이민우;한세준;장태석
    • 한국분말재료학회지
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    • 제19권1호
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    • pp.1-5
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    • 2012
  • In order to improve the remanence of (Nd, Dy)-Fe-B sintered magnets, we investigated the influence of compaction conditions such as packing density, applied field and green density on the magnetic properties. While the remanence decreased with increasing the packing density and green density, it increased with the increase of the applied field. In addition, XRD analysis revealed that the remanence was enhanced as the degree of powder alignment was improved. The green density was more influential on the remanence than the packing density and applied field.

용탕단조 Mg-Zn-Zr 합금의 미세조직 및 강화기구 (Microstructure and Strengthening Behavior in Squeeze Cast Mg-Zn by Addition of Zr)

  • 오상섭;황영하;김도향;홍준표;박익민
    • 한국주조공학회지
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    • 제19권1호
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    • pp.38-46
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    • 1999
  • Microstructural characteristics and strengthening behavior in Mg-5wt%Zn-0.6wtZr alloys have been investigated by a combination of optical, secondary electron and transmission electron microscopy, differential thermal analysis, and hardness and tensile, creep property measurements. The result have been compared with those of Mg-5wt%Zn alloys. The as-squeeze cast microstructure consisted of dendrite ${\alpha}-Mg$, interdendrite or intergranular $Mg_7Zn_3$ and fine dispersoids of $ZnZr_2$. The size of secondary solidification phases in Mg-5wt%Zn-0.6wtZr alloys was significantly smaller than that of the Mg-5wt%Zn alloys due to the existence of fine dispersoid of $ZnZr_2$ which also effected the refinement of grain size. TEM study showed that the main cause of age hardening is formation of fine rodlike ${\beta}_1\;'$ precipitates as well as fine $ZnZr_2$ dispersoids. Due to the observed microstructural characteristics mechanical propeties of Mg-5wt%Zn-0.6wtZr alloys was found to be superior to those of Mg-5wt%Zn alloys.

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무전해 도금법을 이용한 cube 집합조직을 가지는 Au/Ni template 제조 (Fabrication of cube textured Au/Ni template using electoless-plating)

  • 임준형;김정호;장석헌;김규태;이진성;윤경민;주진호;김찬중;하홍수;박찬
    • Progress in Superconductivity
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    • 제6권2호
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    • pp.133-137
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    • 2005
  • We fabricated the Au/Ni template for YBCO coated conductors and evaluated texture formation and the microstructural evolution. The cube textured Ni substrate was fabricated by rolling and recrystallization annealing, and subsequently Au layer formed on the substrate by electroless-plating method. The texture was evaluated by pole-figure with x-ray goniometer with orientation distribution function (ODF) analysis. The surface roughness and grain boundary morphology of template were characterized by atomic force microscopy (AFM) We observed that Au layer deposited epitaxially on Ni substrate and formed a strong cube texture when plating time was optimized. The full-width at half-maximum (FWHM) was $8.4^{\circ}$ for out-of-plane and $9.98^{\circ}$ for in-plane texture for plating time of 30 min. Microstructural observation showed that the Au layer was homogeneous and dense without formation of crack/microcrack. In addition, we observed that root-mean-square (RMS) and depth of grain boundary were 14.6 nm and 160 $\AA$ for the Au layer, respectively, while those were 27.0 nm and 800 $\AA$ for the Ni substrate, indicating that the electoless-plated Au layer had relatively smooth surface and effectively mollified grain groove.

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Ti 와이어 피딩에 따른 페라이트계 스테인레스강 제강시 열유동 해석 (Heat Flow Analysis of Ferritic Stainless Steel Melt during Ti wire feeding)

  • 김민기;황동찬;최재주;신상윤;예병준;김지훈;김원배
    • 한국주조공학회지
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    • 제29권6호
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    • pp.277-283
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    • 2009
  • Recently an increase in production cost of 300 series stainless steel with a sudden increase in nickel cost has caused a decrease in demand for 300 series stainless steel so that 400 series stainless steel has begun to make a mark. Although 400 series stainless steel has good properties, it has a problem of lack of corrosion resistance. There is Ti in 400 series stainless steel alloys to solve the problem above and it has lower density than the others. For that reason, wire feeding process has been applied for adding Ti alloy in 400 series stainless steel. This paper presents consideration of variation on the depth of wire dissolution by conditions of wire feeding which are wire injection speed, the temperature of molten steel, wire diameter and bubble generation rate. The computer program for solution of conducting wire feeding has been developed in Flow3D.

Dy 화합물 혼합에 의한 (Nd, Dy)-Fe-B 소결자석의 자기특성 변화 (Magnetic Properties of (Nd, Dy)-Fe-B Sintered Magnets Mixed with Dy Compounds)

  • 남궁석;이민우;조인식;박영덕;임태환;이성래;장태석
    • 한국분말재료학회지
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    • 제18권1호
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    • pp.29-34
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    • 2011
  • In order to increase the coercivity of (Nd, Dy)-Fe-B sintered magnets without much reduction of remanence, small amount of Dy compounds such as $Dy_2O_3$ and $DyF_3$ was mixed with (Nd, Dy)-Fe-B powder. After mixing, the coercivity of (Nd, Dy)-Fe-B sintered magnets apparently increased with the increase of Dy compound in the mixture. Addition of $DyF_3$ was more effective than $Dy_2O_3$ for the improvement of coercivity. Reduction of the remanence by the addition of Dy compound, however, was larger than expected mostly due to unresolved coarse Dy compound in the magnet. EPMA analysis revealed that Dy was diffused throughout the grains in the magnet mixed with $DyF_3$ whereas Dy was rather concentrated around grain boundaries in the magnet mixed with $Dy_2O_3$.