• Title/Summary/Keyword: metal working fluid

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An Experimental Study on a Rectangular Parallelepiped Sodium Heat Pipe for High Temperature Class Forming (고온 유리 성형 공정을 위한 직육면체형 Sodium 히트파이프의 실험 연구)

  • Park, Soo-Yong;Boo, Jun-Hong;Kim, Jun-Beom
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.11
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    • pp.1622-1629
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    • 2002
  • To enhance isothermal characteristics of glass-farming surface, a rectangular parallelepiped heat pipes was fabricated, tested, and analyzed. The working fluid was sodium and the wall material was stainless steel 304. The dimension of the heat pipe was 210 (L) $\times$ 140(W) $\times$ 92(H)mm. A lattice structure covered with screen mesh was inserted to promote return of working fluid. The bottom side of heat pipe was heated electrically and the top side was cooled by liquid circulation. The temperature distribution at the bottom surface was of major concern and was monitored to determine isothermal characteristics. A frozen start-up of rectangular parallelepiped liquid metal heat pipe was tested. The operating mode of the sodium heat pipe was affected by the temperature of cooling zone, input heat flux, and the operating temperature of heat pipe. The heat pipe operated in a normal fashion as long as the heat flux was over 5.78W/cm$^2$, and the inside wall temperature of condenser part was above 95$^{\circ}C$ The maximum temperature difference at the bottom surface was observed to be 32$^{\circ}C$ when the operating temperature of the heat pipe was operating normally around 50$0^{\circ}C$. The result showed that a sodium heat pipe was very effective in reducing significantly the temperature difference in the glass-forming surface.

The fabrication of a micro pump with a flap valve and a phase change actuator (알루미늄 플랩 밸브와 상변화 구동 마이크로 펌프의 제작)

  • Lee, Sang-Woo;Sim, Woo-Young;Yang, Sang-Sik
    • Proceedings of the KIEE Conference
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    • 1998.11c
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    • pp.1023-1025
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    • 1998
  • This paper presents the fabrication of a micro pump consisting of a pair of Al f1ap wave and a phase change actuator. The phase change actuator is composed of a heater, a silicone rubber diaphragm and a working liquid chamber. The diaphragm is actuated by the evaporation and the condensation of the working liquid. The actuator pumps fluid through the valves. The micro pump is fabricated by the anisotropic etch, the boron deposition and the metal evaporation. The forward and the backward flow characteristics of the f1ap valves were obtained. Also, the flow rate of the micro pump has been measured. When the square wave input of 12 V, 60% duty ratio and 0.2 Hz is applied, the average flow rate is $0.15{\mu}{\ell}/sec$ for zero pressure difference.

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A Study on Selecting Method of Cutting Fluid using LCA (전과정평가를 이용한 절삭유 선택방법에 관한 연구)

  • 김종복;한영근
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.225-239
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    • 2000
  • The objective of ECMS(Environmentally Conscious Manufacturing Systems) is to consider environmental effects through the entire product life cycle from product development stage to design, manufacturing, supplying, using and disposing stage. Recently, environment-oriented recycling, reusing and manufacturing technologies have been researched actively in every engineering fields. In the field of chemical engineering, HHS(Health Hazard Scores) which classifies and analyzes hazardous materials in production processes has been presented. Metal cutting processes also have a lot of harmful factors, and especially hazardous components in cutting fluids have been known to have a bad effect on workers and working area. However, research works such as HHS have been little accomplished in metal cutting processes. In this research, a environmentally conscious machining process is presented by classifying hazardous components in cutting fluids, by using LCA(Life Cycle Assessments) and HHS method, and by evaluating environmental effects from cutting fluids.

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A study on the characteristics of a frozen start up for a variable conductance heat pipe (가변전열 히트파이프의 저온 시동특성에 관한 연구)

  • Hong, Sung-Eun;Kang, Hwan-Kook;Cho, Kwang-Cheal
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.339-345
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    • 2006
  • This these was conducted to investigate tile characteristics of a frozen start up for a VCHP which has water as a working fluid and Nitrogen as a non-condensible gas. The tested heat pipe was made of a copper tube with the outer diameter of 12.7 mm, the length of 340 mm, and the sintered metal wick had the thickness of 0.7 mm. This experiment was conflicted under the thermal load, inclined angle and cooling conditions.

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Operating Characteristics of a Sintered-Metal Wick/Methanol Loop Heat Pipe Having a Bypass Line (소결금속 윅과 메탄올을 사용하며 바이패스라인이 부착된 루프히트파이프의 작동 특성)

  • Boo, Joon-Hong;Jung, Eui-Guk
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2130-2135
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    • 2007
  • Operating characteristics of a loop heat pipe (LHP) having a bypass line was investigated experimentally. The LHP had a sintered metal wick as a capillary structure and methanol as a working fluid. The sintered metal wick was made of stainless steel of which the average pore size was 5 ${\mu}m$and porosity of 47%. A bypass line of a small diameter was attached between the vapor escape passage and the liquid reservoir. The dimension of the flat evaporator was $50(L){\times}40(W){\times}30(H)$ mm and that of the condenser was $50(L){\times}40(W){\times}11(H)$ mm. Wall and pipe material of the LHP was stainless steel and heating area was 35(W) mm${\times}$35(L) mm. The inner diameters of vapor and liquid transport lines were 4.0 mm and 2.0 mm, and the lengths of the two lines were both 0.5 m. The LHP was tested for three different tilt angles of horizontal, favorite tilt, and adverse tilt. The thermal load range was up to 290 W at the condenser above evaporation position. Furthermore, the effect of a bypass line on the start-up transient as well as steady-state operation was presented and discussed.

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Simulation of Energy Conversion Characteristics of OMACON LM-MHD Systems (OMACON형 LM-MHD 시스템에서의 에너지전환특성 시뮬레이션)

  • 김창녕
    • Journal of the Korea Society for Simulation
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    • v.6 no.2
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    • pp.1-14
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    • 1997
  • The characteristics of the flow and energy conversion in OMACON liquid-metal MHD system are investigated. Numerical simulation of two-phase flow in the OMACON system without magnetic field was carried out by the Phoenics code and the energy conversion characteristics are studied in association with the fact that the mechanical energy loss at the nozzle of the OMACON system are to be converted into electrical energy. In this system, working fluid (gas) is injected through the mixer located at the bottom of the riser, and is mixed with hot liquid metal. Therefore in the riser two-phase flow is developed under the influence of the gravity. In this study, the interaction between the gas and liquid is considered by the use of IPSA(InterPhase Slip Algorithm) where standard drag coefficient has been used. It has been assumed that in the flow regime the liquid is continuous and the gas is dispersed. For the liquid and gas, the continuity equations, momentum equations and energy equations are solved respectively in association with void fraction in the flow field. In order to calculate the energy conversion efficiency, firstly the ratio of the mechanical energy loss of liquid metal flow at the nozzle to the input thermal energy is considered. Secondly flow pattern of liquid metal in the generator has been analyzed, and the characteristics of the conversion of the mechanical energy into the electrical energy has been investigated. For an representative case where Hartmann number is 540 and magnetic field is 0.35 T, the present analysis shows that the energy conversion efficiency is 0.653. This result is considered to be reasonable in comparison with published experimental results.

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Biological Treatment on Wastewater of Soluble Metal Working Fluids (수용성 금속가공유 폐액의 생물학적 처리)

  • 차미선;한창민;박근태;조순자;손홍주;이상준
    • Journal of Life Science
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    • v.13 no.6
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    • pp.917-923
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    • 2003
  • The present investigation was conducted to determine the chemical oxygen demand (COD) removal efficiency by Pseudomonas aeruginosa EMS1. The COD removal efficiency in the medium containing 1% metal working fluid (MWF) was 12% after cultivation of 4 days. The composition of optimum medium for the COD removal efficiency of 1% MWF by P. aeruginosa EMS1 were NH$_4$Cl 0.3%,$ K_2HPO_4\; 0.05%,\; KH_2PO_4\; 0.04%,\; MgSO_4.7H_2O\; 0.05%,\; CaCl_2.2H_2O 0.03%$ and $FeSO_4.7H_2O$ 0.04% at initial pH 7.0 and $30^{\circ}C$. Under this condition, the highest the COD removal efficiency was observed after 4 days.

Analysis of Cooling Effect Using Compressed Cold Air in Turing Process (압축냉각공기를 이용한 선삭가공시 냉각효과 해석)

  • Kwak, Seung-Yong;Kim, Dong-Kil;Lee, Jong-Hang;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1007-1013
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    • 2003
  • As environmental restriction kas continuously become more strict, machining technology has emphasized on development of environment-friendly technology. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment. In this study, compressed cold air was used as a replacement for conventional cutting fluids. The cooling effect on cutting tool was analyzed using the finite element method and the computational fluid dynamics. This study focused on the temperature simulation of cutting tool by real flow analysis of cold air. The maximum flow rate and the minimum temperature of compressed cold air are 300ι/min and -30$^{\circ}C$ respectively. To compare the simulation and experimental results, inner temperature of the cutting tool was measured with the thermocouple embedded in the insert. The results show that the analysis of cutting temperature using FEM and CFD is resonable, and the replacement of cutting fluid with cold air is available.

Influence of Electrical Conductivity of Dielectric on Machinability of W-EDM (방전액의 전도율이 와이어방전가공성에 미치는 영향)

  • Kim, Chang-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.322-328
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    • 2002
  • In wire-electrical discharge machining (W-EDM), the dielectric plays an important role as the working fluid. It affects the material removal rate and the properties of the machined surface. This paper deals with the effects of the electrical conductivity of dielectric and cobalt percentage of sintered carbides on the machining characteristics and the machined surface integrities with deionized water as dielectric. A series of experiments have been performed on sintered carbides having different cobalt contents. Experimental results show that a higher cobalt content of WC decreases the metal removal rate and worsens the surface quality. Lower electrical conductivity of the dielectric results in a higher metal removal rate as the gap between wire electrode and workpiece reduced. Especially, the surface integrities of rough-cut workpiece, wire electrode, and debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. By energy dispersive spectrometry(EDS), it is confirmed that micro cracks and some of electrode material are found on the workpiece surface.

NATURAL CONVECTION HEAT TRANSFER CHARACTERISTICS IN A CANISTER WITH HORIZONTAL INSTALLATION OF DUAL PURPOSE CASK FOR SPENT NUCLEAR FUEL

  • Lee, Dong-Gyu;Park, Jea-Ho;Lee, Yong-Hoon;Baeg, Chang-Yeal;Kim, Hyung-Jin
    • Nuclear Engineering and Technology
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    • v.45 no.7
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    • pp.969-978
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    • 2013
  • A full-sized model for the horizontally oriented metal cask containing 21 spent fuel assemblies has been considered to evaluate the internal natural convection behavior within a dry shield canister (DSC) filled with helium as a working fluid. A variety of two-dimensional CFD numerical investigations using a turbulent model have been performed to evaluate the heat transfer characteristics and the velocity distribution of natural convection inside the canister. The present numerical solutions for a range of Rayleigh number values ($3{\times}10^6{\sim}3{\times}10^7$) and a working fluid of air are further validated by comparing with the experimental data from previous work, and they agreed well with the experimental results. The predicted temperature field has indicated that the peak temperature is located in the second basket from the top along the vertical center line by effects of the natural convection. As the Rayleigh number increases, the convective heat transfer is dominant and the heat transfer due to the local circulation becomes stronger. The heat transfer characteristics show that the Nusselt numbers corresponding to $1.5{\times}10^6$ < Ra < $1.0{\times}10^7$ are proportional to 0.5 power of the Rayleigh number, while the Nusselt numbers for $1.0{\times}10^7$ < Ra < $8.0{\times}10^7$ are proportional to 0.27 power of the Rayleigh number. These results agreed well with the trends of the experimental data for Ra > $1.0{\times}10^7$.