• 제목/요약/키워드: metal mold

검색결과 562건 처리시간 0.035초

응축형 복합레진의 기계적 성질에 관한 비교연구 (A COMPARATIVE STUDY ON THE MECHANICAL PROPERTIES OF CONDENSABLE COMPOSITE RESINS)

  • 정지아;문주훈;조영곤
    • Restorative Dentistry and Endodontics
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    • 제26권6호
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    • pp.485-491
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    • 2001
  • The purpose of this study was to compare the mechanical properties of three condensable composite resins and one hybrid composite resin. The compressive strength, diametral tensile strength, Vicker's microhardness were tested for mechanical properties of condensable composite resins (SureFil, Ariston pHc, Synergy compact), and hybrid composite resin (Z 100). The tested materials were divided into four groups: control group Z 100 (3M Co. USA), experimental group I Ariston pHc, (Vivadent, Co., Liechtenstein) experimental group II SureFil (Dentsply, Co., U.S.A.), experimental group III Synergy Compact (Coltene, Co., Swiss). According to the above classification, we made samples of SureFil, Ariston pHc, Synergy Compact, Z 100 with separable cylindrical metal mold. And then, we measured and compared the value of compressive strength, diametral tensile strength and Vicker's microhardness of each sample. (omitted)

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UV 임프린팅 공정을 이용한 금속막 필터제작 (Fabrication of Metallic Nano-filter Using UV-Imprinting Process)

  • 노철용;이남석;임지석;김석민;강신일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.237-240
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    • 2005
  • The demand of micro electrical mechanical system (MEMS) bio/chemical sensor is rapidly increasing. To prevent the contamination of sensing area, a filtration system is required in on-chip total analyzing MEMS bio/chemical sensor. A nano-filter was mainly applied in some application detecting submicron feature size bio/chemical products such as bacteria, fungi and so on. We suggested a simple nano-filter fabrication process based on replication process. The mother pattern was fabricated by holographic lithography and reactive ion etching process, and the replication process was carried out using polymer mold and UV-imprinting process. Finally the nano-filter is obtained after removing the replicated part of metal deposited replica. In this study, as a practical example of the suggested process, a nano-dot array was replicated to fabricate nano-filter fur bacteria sensor application.

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점용접 간극이 용접성에 미치는 영향에 관한 연구 (A Study on Effects of Welding Clearance on Spot Weldability)

  • 임재규;양승현;국중하
    • Journal of Welding and Joining
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    • 제20권1호
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    • pp.55-61
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    • 2002
  • The automobile is made up of about twenty thousand parts. Some parts are formed by pressing and combined by spot welding. Among them, steel palate of fuel tank is formed in the metal mold and bending parts are jointed by spot and seam welding. To find weldability conditions of spot welding, clearance between two welding steel plates was made and after spot welding, weldability is evaluated by means of tensile shear load, nugget size and shape. Specimen used in this study was a mild steel of 1.2mm thickness and electrode was Cu-Cr alloy of 6mm diameter. When spot welding started, the clearance of two steel plates was changed 0mm, 3mm and 5mm step by step. The fractured surface of specimen after this test was observed by Optical Microscope to measure microstructure and nugget shape. When clearance of two specimen was 3mm and 5mm, strength and nugget size was decreased and nugget shape was not clear.

인장하중하에서의 고분자/거친금속 계면의 파손에 대한 비교연구 I: 실험결과 (Comparative Study on the Failure of Polymer/Roughened Metal Interfaces under Mode-I Loading I: Experimental Result)

  • 이호영;김성룡
    • 한국재료학회지
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    • 제15권1호
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    • pp.1-5
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    • 2005
  • Copper-based leadframe sheets were immersed in two kinds of hot alkaline solutions to form brown-oxide or black-oxide layer on the surface. The oxide-coated leadframe sheets were molded with epoxy molding compound (EMC). After post mold curing, the oxide-coated EMC-leadframe joints were machined to form sandwiched double-cantilever beam (SDCB) specimens. The SDCB specimens were used to measure the fracture toughness of the EMC/leadframe interfaces under quasi-Mode I loading conditions. Fracture surfaces were analyzed by various equipment to investigate failure path. The present paper deals with the failure path, and the cause of the failure path formation with an adhesion model will be treated in the succeeding paper.

인장하중하에서의 고분자/거친금속 계면의 파손에 대한 비교연구 II: 접착모델 (Comparative Study on the Failure of Polymer/Roughened Metal Interfaces under Mode-I Loading II: Adhesion Model)

  • 이호영;김성룡
    • 한국재료학회지
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    • 제15권1호
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    • pp.6-13
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    • 2005
  • Copper based leadframe sheets were immersed in two kinds of hot alkaline solutions to form brown-oxide or blackoxide layer on the surface. The oxide-coated leadframe sheets were molded with epoxy molding compound (EMC). After post mold curing, the oxide-coated EMC-leadframe joints were machined to form sandwiched double-cantilever beam (SDCB) specimens. The SDCB specimens were used to measure the fracture toughness of the EMC/leadframe interfaces under quasi-Mode I loading conditions. After fracture toughness testing, the fracture surface were analyzed by various equipment to investigate failure path. An adhesion model was suggested to explain the failure path formation. The adhesion model is based on the strengthening mechanism of fiber-reinforced composite. The present paper deals with the introduction of the adhesion model. The explanation of the failure path with the proposed adhesion model was introduced in the companion paper.

Mg, Zn, Si 성분이 7xxx 계 알루미늄 합금의 압출성에 미치는 영향 (The Effect of Mg, Zn, Si wt(%) on the Extrudability of 7xxx Al Alloy)

  • 함현욱;김병민;조훈;조형호
    • 한국정밀공학회지
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    • 제16권11호
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    • pp.148-157
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    • 1999
  • The objective of this study is to investigate the effect of three main chemical compositions(Mg, Zn, Si) on extrudability of 7xxx Al alloy with high tensile strength. A few Al alloys based on 7xxx alloys were metal mold cast with various weight*%) of Mg 0.3-1.2%, Zn 5.0-8.0% and Si 0.4-0.7%, to envestigate the effects of extrudability, as well as mechanical properties. To measure the extrudability of cast billets, maximum extrusion pressure and surface temperature at die exit before tearing occurs were obtained by experiment and simulation of thermo-viscoplastic F.E.M. Also the yield and tensile strength of extruded products were tested.

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시트백 프레임의 형상에 따른 자동차 시트의 내구성 해석에 관한 연구 (Durability Analysis of Automotive Seat According to the Shape of Seat Back Frame)

  • 최계광;조재웅
    • 한국기계가공학회지
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    • 제19권10호
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    • pp.16-23
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    • 2020
  • Vehicle seats provide a comfortable ride for passengers by properly absorbing vibrations and shocks transmitted during driving. Vibration analyses on three models with different shapes were carried with the same material properties and constraint conditions. By varying the height of the seat-back, models 1, 2, and 3 were designed according to the inclined angle of the seat-back frame. Models 1, 2, and 3 were modeled with relatively simple designs using CATIA. The areas touching the buttocks of passengers show the most deformation. This work shows that seat durability and stability can vary depending on the shape of the seat design.

자동차 디퓨저의 형상에 따른 공기흐름의 해석 (Analysis of Airflow due to the Configuration of Automotive Diffuser)

  • 최계광;조재웅
    • 한국기계가공학회지
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    • 제19권11호
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    • pp.16-22
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    • 2020
  • This study was aimed at analyzing the velocity and pressure changes in the airflow corresponding to different configurations of a diffuser for three types of cars. According to the flow results of the three automotive models, in model 3, the vortex was formed slightly upward on the outlet plane, whereas in models 1 and 2, the vortex was generated lower than that in model 3. The values of the pressure distribution in model 3 were larger than those for models 1 and 2 on the planes located at the same distance from the end of the rear part. The maximum turbulent kinetic energies in models 1 and 2 occurred at a location lower than that in model 3. The shape corresponding to the airflow that enhanced the driving performance was determined through the flow analysis.

이차전지 원료 해쇄용 그라인딩 디스크 어셈블리 표면 특성 시험에 관한 연구 (A Study on the Surface Properties Test of the Grinding Disk Assembly for Crushing Materials in Secondary Cells)

  • 한상필;이동혁
    • Design & Manufacturing
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    • 제17권2호
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    • pp.33-41
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    • 2023
  • Metal raw materials and chemical additives, which are raw materials for secondary batteries, are pulverized by the high-speed rotation of the Grinding Disc of the Classifier Separator Mill (CSM). Grinding discs are required to withstand abrasion, corrosion, high-speed rotational force and impact. In order to analyze the stability of domestic and foreign grinding discs, quality tests including surface roughness, surface lubrication, surface state measurement, and surface 3D shape measurement were analyzed. When producing developed products, it shows that excellent products can be produced.

High Power Diode Laser을 이용한 금형재료용 구상화 주철의 모서리부 표면처리 (Surface Treatment in Edge Position of Spheroidal Cast Iron for Mold Materials by Using High Power Diode Laser)

  • 황현태;송현수;김종도;송무근;김영국
    • 한국재료학회지
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    • 제19권9호
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    • pp.457-461
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    • 2009
  • Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source. To estimate this, microstructural changes and hardness characteristics of three parts (the surface treatment part, heat affect zone, and parental material) are observed with the change of laser beam speed and surface temperature. Moreover, the depth of the hardened area is observed with the change of the laser beam speed and temperature.