• 제목/요약/키워드: metal matrix composite

검색결과 348건 처리시간 0.033초

횡하중을 받는 SiC/Ti-15-3 MMC 복합재 계면영역에서의 탄소성 응력장분포거동(I) (Elastic-Plastic Stress Distributions Behavior in the Interface of SiC/Ti-15-3 MMC under Transverse Loading(I))

  • 강지웅;김상태;권오헌
    • 한국안전학회지
    • /
    • 제19권4호
    • /
    • pp.25-30
    • /
    • 2004
  • Unidirectional fiber-metal matrix composites have superior mechanical properties along the longitudinal direction. However, the applicability of continuous fiber reinforced MMCs is somewhat limited due to their relatively poor transverse properties. Therefore, the transverse properties of MMCs are significantly influenced by the properties of the fiber/matrix interface. In this study, the interfacial stress states of transversely loaded unidirectional fiber reinforced metal matrix composites investigated by using elastic-plastic finite element analysis. Different fiber volume fractions $(5-60\%)$ were studied numerically. The interface was treated as thin layer (with different properties) with a finite thickness between the fiber and the matrix. The fiber is modeled as transversely isotropic linear-elastic, and the matrix as isotropic elastic-plastic material. The analyses were based on a two-dimensional generalized plane strain model of a cross-section of an unidirectional composite by the ANSYS finite element analysis code.

용탕 침투법을 이용한 복합 삽입 금속의 제조 (Fabrication of Composite Filler Metal by Melt Infiltration)

  • 박흥일;김지태;김우열
    • 한국주조공학회지
    • /
    • 제23권5호
    • /
    • pp.244-250
    • /
    • 2003
  • The aim of this study is fabricating of composite filler metal (CFM) by a combination of selective laser sintering (SLS) of stainless steel powders (RapidSteel $2.0^{TM}$ and liquid phase infiltration of Ag-28 wt.%Cu alloy. Porous stainless steel body with inter-connected pore channels was fabricated by SLS, binder decomposing and densification processes. By the direct contact infiltration, the narrow inter-particle channels of the porous body were completely filled with the Ag-28 wt.%Cu alloy infiltrant. During infiltration, the dissolved elements of Fe, Ni and Cr from the porous body were solved into copper solid solution phases, which consist of eutectic structure of composite metal matrix. The S10C/CFM/S10C joints, which have narrow clearance gaps between them up to 10 micrometers, were joined successfully by self-feeding of filler metal from the matrix of CFM. The CFM kept its original thickness and microstructure after brazing. The tensile strength of brazed specimen was higher than 30 kgf/$mm^2$ and showed a typical ductile fracture mode in the CFM.

Metal Copper Clad Laminate (MCCL)의 고방열 특성을 위한 Epoxy/BN 복합체 개발 (Development of Epoxy/Boron Nitride Composites for High Heat Dissipation of Metal Copper Clad Laminate (MCCL))

  • 최호경;최재현;최봉구;윤도영;최중소
    • Korean Chemical Engineering Research
    • /
    • 제58권1호
    • /
    • pp.64-68
    • /
    • 2020
  • 본 연구에서는, 열 전도성 충진제로 충진 된 에폭시복합체를 사용하여 금속 구리판에 이를 코팅한 기판이 제조되었다. 에폭시 복합체의 열전도도를 향상시키기 위해서는 에폭시 매트릭스에 있는 전도성 필러의 최적 분산을 통한 전도성 네트워크를 형성하게 하고, 인접한 필러 입자들 사이에서 열 저항 접합의 수를 감소시키는 것이 중요한 요소이다. 이는 에폭시는 열전도도가 0.2~0.3 W 밖에 안되기 때문에 높은 열전도도를 유지하기 위해선 열전도성 필러가 서로 연결되어 입자간에 갭이 적어야 열저항을 감소시킬수 있기 때문이다. 본 연구의 목적은 에폭시 수지에 Al2O3와 Boron Nitride (BN) 충진제를 균일하게 분산시켜 고방열 에폭시 복합체를 개발하는 데 있다. 그 결과, Al2O3와 Boron nitride Filler가 에폭시 수지 매트릭스에 서로 연결되어 에폭시 수지와 알루미나/Boron nitride 하이브리드 필러 간에 계면 공극 없이 분산되어 열전도도 특성 향상을 확인 할 수 있었고, 표면 처리한 s-BN 필러가 에폭시 수지의 매트릭스의 계면접착력을 향상시켰으며, 계면 공극을 최소화함에 따라 높은 열전도도 특성을 확보 할 수 있었다.

강화섬유 배치구조에 따른 MMC계면에서의 탄소성거동 평가 (Evaluation of elastic-plastic behavior in MMC interface according to the reinforced fiber placement structure)

  • 강지웅;김상태;권오헌
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2004년도 춘계학술대회
    • /
    • pp.410-414
    • /
    • 2004
  • Under longitudinal loading continuous fiber reinforced metal matrix composite(MMC) have interpreted an outstanding performance. However, the applicability of continuous fiber reinforced MMCs is somewhat limited due to their relatively poor transverse properties. Therefore, the transverse properties of MMCs are significantly influenced by the properties of the fiber/matrix interface. In this study, elastic-plastic behavior of transversely loaded unidirectional fiber reinforced metal matrix composites investigated by using elastic-plastic finite element analysis. Different fiber placement(square and hexagon) and fiber volume fractions were studied numerically. The interface was treated as three thin layer (with different properties) with a finite thickness between the fiber and the matrix. The analyses were based on a two-dimensional generalized plane strain model of a cross-section of an unidirectional composite by the ANSYS finite element analysis code.

  • PDF

비파괴 기법을 이용한 스마트 복합재료의 열충격손상평가 (Evaluation on Thermal Shock Damage of Smart Composite using Nondestructive Technique)

  • 이진경;박영철;이규창;이준현
    • Composites Research
    • /
    • 제20권3호
    • /
    • pp.37-42
    • /
    • 2007
  • 금속복합재료에서는 강화재와 기지재 사이의 열팽창계수 차이에 의해 복합재료 내부에 잔류응력이 남아있어 복합재료 전체의 강도저하를 가져온다. 본 연구에서는 TiNi 형상기억합금을 강화재료로써 이러한 잔류응력 문제를 해결하기 위하여 이용하였다. TiNi 형상기억합금은 형상기억효과를 이용하여 복합재료의 잔류응력문제를 해결할 뿐만 아니라 복합재료의 인장강도를 증가시키는 역할을 한다. 핫프레스 방법에 의해 제작된 형상기억복합재료의 강도증가를 위하여 냉간압연을 실시하여 실험을 실시하였다. 이와 같이 제작된 형상기억복합재료의 저온에서의 미시적 손상거동을 평가하기 위하여 음향방출기법을 이용하였다. 또한 열충격을 받은 시험편의 손상에 대한 연구도 이루어졌다.

가압소결에 의한 PTFE/AI 복합재료 제조 (Fabrication of PTFE/Al Composite Materials by Hot Press Process)

  • 이길근;김우열
    • 한국분말재료학회지
    • /
    • 제9권2호
    • /
    • pp.103-109
    • /
    • 2002
  • To investigate the fabrication possibility of a polymer particle dispersed metal matrix composite, polytetrafluorothylene (PTFE) particles were incorporated into the Al by the powder metallurgy process. The characteristics of a PTFE/Al composite were evaluated by measuring the density and hardness, and analysis of XRD, FT-Raman and microstructure. And wear properties of these composites were evaluated under the dry wear condition. It was possible to obtain the PTFE particles stably dispersed Al matrix composites by the hot press process at the sintering temperature of $500^{\circ}C$. The wear coefficient of a PTFE/Al compoite decreased with increasing of the volume fraction of PTFE. The wear weight of a PTFE/Al composite increased with increasing of the volume fractionof PTFE in the range of 0~10 vol.%PTFE, and showed maximum value at 10 vol.%PTFE, and then decreased at 20vol.%PTFE.

탄화 티타늄 금속기 복합재에 대한 상대재의 마모거동 (Abrasiveness Behavior of Counterpart Sliding Against Titanium Carbide Based Metal Matrix Composite)

  • 이정근
    • 한국분말재료학회지
    • /
    • 제13권6호
    • /
    • pp.450-454
    • /
    • 2006
  • Wear of steel plate was measured during unlubricated sliding against TiC composites. These composites consist of round TiC grains and steel matrix. TiC grain itself exhibits low surface roughness and round shape, which does not bring its counterpart into severe damage from friction. In our work a classical experimental design was applied to find out a dominant factor in counterpart wear. The analysis of the data showed that only the applied load has a significant effect on the counterpart wear. Wear rate of counterpart increased non-linearly with applied load. Amount of wear was discrepant from expectation of being in proportion to the load by analogy with friction force. Our experimental result from treating matrix variously revealed bimodal wear behavior between the composites and counterpart where a mode seems to result from the special lubricant characteristic of TiC grains, and the other is caused by metal-to-metal contact. The two wear mechanisms were discussed.

최신 금속복합재료의 연구 개발 동향 및 응용 현황 (Recent Trends and Application Status of the Metal Matrix Composites (MMCs))

  • 김효섭
    • 한국분말재료학회지
    • /
    • 제27권2호
    • /
    • pp.164-173
    • /
    • 2020
  • Metal matrix composites (MMCs), which are a combination of two or more constituents with different physical or chemical properties, are today receiving great attention in various areas, as they have high specific strength, corrosion resistance, fatigue strength, and good tribological properties. This paper presents a research review on the combination of matrix and reinforced materials, fabrication processes, and application status of metal matrix composites. In this paper, we aim to discuss and review the importance of metal composite materials as advanced materials that can be used in various applications such as transportation, defense, sports, and extreme environments. In addition, the applicability and technology development trends in new process technology fields such as additive manufacturing of metal composites will be described.

Realistic adsorption behaviors of the copper onto the functionalized CNTs

  • 박미나;김병현;이광렬
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 2011년도 제40회 동계학술대회 초록집
    • /
    • pp.476-476
    • /
    • 2011
  • Introduction of CNTs into a metal matrix has been considered to improve the mechanical properties of the metal matrix. However, the binding energy between metals and pristine CNTs wall is known to be so small that the interfacial slip between CNTs and the matrix occurs at a relatively low external stress. The interfacial strength between CNT and metal matrix is thus one of the key factors for successful development of the CNT/metal composites. Defective or functionalized CNT has been considered to enhance the interfacial strength of nanocomposites. In the present work, we design the various realistic hybrid structures of the single wall CNT/Cu complexes and characterize the interaction between single wall CNTs and Cu nano-particle and Cu13 cluster using first principle calculations. The characteristics of functionalized CNTs with various surface functional groups, such as -COOH, -OH, and -O interacting with Cu are investigated. We found that the binding energy can be enhanced by the surface functional group including oxygen since the oxygen atom can mediate and reinforce the interaction between carbon and Cu. These results strongly support the recent experimental work which suggested the oxygen on the interface playing an important role in the excellent mechanical properties of the CNT/Cu composite.

  • PDF