• Title/Summary/Keyword: metal impurities

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Synthesis of Tungsten Heavy alloy Nanocomposite Powder by Ultrasonic-milling Process (초음파 밀링 공정을 이용한 텅스텐 중합금 나노복합분말의 제조)

  • Lee, Seung-Chul;Lee, Chang-Woo;Jung, Sung-Soo;Cha, Berm-Ha;Lee, Jai-Sung
    • Journal of Powder Materials
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    • v.14 no.2 s.61
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    • pp.101-107
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    • 2007
  • Ultrasonic-milling of metal oxide nanopowders for the preparation of tungsten heavy alloys was investigated. Milling time was selected as a major process variable. XRD results of metal oxide nanopowders ultrasonic-milled for 50 h and 100 h showed that agglomerate size reduced with increasing milling time and there was no evidence of contamination or change of composition by impurities. It was found that nanocomposite powders reduced at $800^{\circ}C$ in a hydrogen atmosphere showed a chemical composition of 93.1W-4.9Ni-2.0Fe from EDS analysis. Hardness of sintered part using 50 h and 100 h powder samples was 399 Hv and 463 Hv, respectively, which is higher than the that of commercial products (330-340 Hv).

The analysis of Bismuth metal and its alloy by using of cation exchanger (양이온교환수지에 의한 비스무트 지금 및 합금의 분리 정량)

  • Myon-young Park;Byong-Cho Lee;Kee-Chae Park
    • Journal of the Korean Chemical Society
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    • v.15 no.2
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    • pp.49-54
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    • 1971
  • It is shown that the impurities of Cu(II), Pb(II), Zn(II) and Ag(I) in Bismuth metal and the components of Pb(II), Zn(II) and Sn(IV) in Bismuth alloy are separated into their components from each other by elutions through $3.14cm^2{\times}10cm$ cation exchange resin, $Dowex\;50w\;{\times}\;8$ (100~200 mesh), column with the mixed solutions of HAc and NaAc as the eluents. The elution curve of Fe(III) has a long tailing and is not separated quantitatively from Bi(III). The eluents used for this separation are as follows; 1M HAc + 0.1M NaAc (pH 3.36) for Fe(III) and Bi (III). 0.3M HAc + 0.3M NaAc (pH 4.70) for Cu(II), Pb(II) and Zn(II). 0.5M HAc + 0.5M NaAc (pH4.70) for Ag(I) and Sn(IV). The analysis of cations eluted are carried out by spectrophotometry and EDTA titrimetry. Their recoveries are more than 99%.

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Characteristics of Charge Accumulation in Glass Materials under E-Beam Irradiation (E-빔 조사하에서 유리의 전하축퇴 특성)

  • Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.377-378
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    • 2008
  • Space charge formation in various glass materials under electron beam irradiation was investigated. Charging of spacecraft occurs in plasma and radiation environment. Especially, we focused on an accident caused by internal charging in a glass material that was used as the cover plate of solar panel array, and tried to measure the charge distribution in glass materials under electron beam irradiation by using a PEA (Pulsed Electro-Acoustic method) system. In the case of a quartz glass (pure $SiO_2$), no charge accumulation was observed either during or after the electron beam irradiation. On the contrary, positive charge accumulation was observed in glass samples containing metal-oxide components. It is found that the polarity of the observed charges depends on the contents of the impurities. To identify which impurity dominates the polarity of the accumulated charge, we measured charge distributions in several glass materials containing various metal-oxide components and calculated the trap energy depths from the charge decay characteristics of all glass samples. Furthermore, the dependence of the polarity of accumulated charges on the component of glass materials is discussed by using the models of energy bands.

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MOCVD of GaN Films on Si Substrates Using a New Single Precursor

  • Song, Seon-Mi;Lee, Sun-Sook;Yu, Seung-Ho;Chung, Taek-Mo;Kim, Chang-Gyoun;Lee, Soon-Bo;Kim, Yun-Soo
    • Bulletin of the Korean Chemical Society
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    • v.24 no.7
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    • pp.953-956
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    • 2003
  • Hexagonal GaN (h-GaN) films have been grown on Si(111) substrates by metal organic chemical vapor deposition using the azidodiethylgallium methylamine adduct, Et₂Ga(N₃)·NH₂Me, as a new single precursor. Deposition was carried out in the substrate temperature range 385-650 °C. The GaN films obtained were stoichiometric and did not contain any appreciable amounts of carbon impurities. It was also found that the GaN films deposited on Si(111) had the [0001] preferred orientation. The photoluminescence spectrum of a GaN film showed a band edge emission peak characteristic of h-GaN at 378 nm.

A study on the Continuous Elimination of Inclusions in Al Alloy by Electromagnetic Force (전자기력을 이용한 알루미늄 합금중 개재물의 연속적 제거에 관한 연구)

  • Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.22 no.3
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    • pp.130-136
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    • 2002
  • The growing use of aluminum for castings over the past decade has brought with it the increased scrutiny of component properties. One area that has received much attention is the effect of in inclusions - or impurities particles held in the metal - on casting properties. A new method of electromagnetic separation for removal of inclusions in aluminum alloy melts is proposed. The principle is that as the electromagnetic force induced in metal acts on inclusions due to low electric conductivity, they are moved to the direction opposite to electromagnetic force and can be separated and removed from the melt. Experiments were carried out on A356 melt mixed alumina particles and commercial Al alloys of ADC 10 and 12. In the experiment using A356, it was proved that $Al_2O_3$ particles was separated and removed continuously from matrix melt by electromagnetic force. Based on these results, the continuous separation experiment that used ADC 10, 12 was carried and the cleanliness of melt was assessed by the amount of porosity, hydrogen contents, PoDFA and mechanical properties through tensile test. As the results of analyses, the amount of porosity and hydrogen contents decreased without variation of chemical composition in the specimen that passed the electromagnetic continuous separator. In addition, tensile strength and elongation of this specimen increased by $20{\sim}30%$ because of reduction of inclusions.

Effect of oxygen containing compounds in uranium tetrafluoride on its non-adiabatic calciothermic reduction characteristics

  • Gupta, Sonal;Kumar, Raj;Satpati, Santosh K.;Sahu, Manharan L.
    • Nuclear Engineering and Technology
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    • v.53 no.6
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    • pp.1931-1938
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    • 2021
  • Uranium ingot is produced by metallothermic reduction of uranium tetrafluoride using magnesium or calcium as reductant. Presence of oxygen containing compounds viz. uranyl fluoride and uranium oxide in the starting uranium fluoride has a significant effect on the firing time, final temperature of the charge, slag-metal separation and hence the metal recovery. As reported in the literature, the maximum tolerable limit for uranyl fluoride in the UF4 is 2.5 wt% and limit for uranium oxide content is in the range 2-3 wt%. No theoretical or experimental basis is available till date for these limits. Analyses have been carried out in this study to understand the effect of UO2F2 concentration in the starting fluoride on the final temperature of the products and thus the reduction characteristics. UF4 having uranyl fluoride concentration, less than as well as more than 2.5 wt%, have been investigated. Thermodynamic calculations have been carried out to arrive at a general expression for the final temperature attained by the products during calciothermic reduction of UF4. Finally, an upper limit for the oxygen containing impurities has been estimated using the CaO-CaF2 phase diagram.

Comparison of punch life of powder high speed tool steel and high speed tool steel (분말고속도공구강과 고속도공구강의 펀치 수명 비교)

  • Lee, Woo-Ram;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.9-14
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    • 2022
  • A lot of research is being done on metal materials to improve the lifespan of molded parts. As a result, excellent mold materials have been developed that withstand high hardness at high temperatures and frictional heat generated from high-speed cutting. In this study, the press mold life of powder high-speed tool steel and general high-speed tool steel was compared. Powdered high-speed steel is composed of alloying elements such as tungsten, maldividene, cobalt, chromium, and vanadium in steel, which improves wear resistance compared to high-hardness and high-speed tool steels. The mold parts of both steel types were manufactured in the same way from heat treatment to machining, and the powder high-speed tool steel was 66HRC and the high-speed tool steel was 61HRC. As a result of the experiment, it was observed that the number of punching of powder high-speed tool steel was improved by 40-50%, and powder high-speed tool steel had fewer impurities, uniform texture, and excellent surface structure. It has a microscopic structure.

Current Status of Titanium Recycling Technology (타이타늄의 리사이클링 기술 현황)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.30 no.1
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    • pp.26-34
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    • 2021
  • Titanium is the fourth most abundant structural metal, after aluminum, iron, and magnesium. However, it is classified as a 'rare metals', because it is difficult to smelt. In particular, the primary titanium production process is highly energy-intensive. Recycling titanium scraps to produce ingots can reduce energy consumption and CO2 emissions by approximately 95 %. However, the amount of metal recycled from scrap remains limited of the difficulty in removing impurities such as iron and oxygen from the scrap. Generally, high-grade titanium and its alloy scraps are recycled by dilution with a virgin titanium sponge during the remelting process. Low-grade titanium scrap is recycled to ferrotitanium (cascade recycling). This paper provides an overview of titanium production and recycling processes.

MINERAL PROCESSING and COPPER EXRACTIVE METALLURGY Complete Metal Recovery

  • Kim, J.Y.
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.22-34
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and Dore furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyre-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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A Study on the Recovery of a Metalic Fe-particle from the Steelmaking E.A.F. Slag by the Magnetic Separation (전기로 제강 슬래그에서 자력선별에 의한 지금의 회수)

  • 현종영;김형석;신강호;조동성
    • Resources Recycling
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    • v.6 no.3
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    • pp.3-8
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    • 1997
  • The EA.F. sleelmaking slag (slag that follow) of a cnmvany 1 Co.. containzd a simple substance of a metal, wustlte (FeO), magnetite (Fe,O,), gehlenite (CaAl,SiO,), monlicellite (CaMgSiO,), dc. To recovere a metal (Fe grade . t95%) in the slag, it is desirable that the particles of a metal are isolated from thc slag and madc for a liberated subslance. Then, the liberaled melal is easlly recoveled by a magnetic separation. If thc rcclarnalcd slag, the sizc of which ranges under 40 nun, have a mulli-stage crushing, the most of a metal in thc slag is simply isolaled as a liberated subslance. If the mad, lhat is a liberated subslance and a sphere, is recovered by a magnetic field intensity. the minimum intensity, at which a metal is attracted, is approximately IOOG and did no1 dcpcnd on the particle size of a metad in the same particles. TIe recovered material. that contdined a iron (Fe) over 95% is a metal which is crushed slag by l00G in the multi-stage. If the magnetic field intcns~ty increase, the recovery mcrcasc, but the concentration grade decrease Bewusc thc concentration eams more and more impurities, iron oxide and the coml~ound of alkali earth element. 'll~ercforc If the rccla~nated slag have the multi-stage crushing, the metal is almostly recovered in the crushed slag by lO0G on each particles. If the slag, used as a rcclamatian lhat is a amount of 350,000 tan from I Co., was undcr the multistage crushing and then separaled by 100gauss, it is possible to recova a metal approximately 2.500 Ion, lhat is 0.73% of n ~eclamated slag. in 304.7 mm particles and to recover 4.200 tan in 0.3-1.7 mm particles , that is 1.2% nf a rcclamated slag, in a year. Therefore, ihe told recoverable meld is 6,700 ton, that is 19% of a reclmated slag, in a year, too.

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