• Tribology and Lubricants
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• v.33 no.2
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• pp.37-44
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• 2017

A DE-side LBP tilting pad journal bearing of a 1-stage overhung heat-pump compressor in a propylene process exhibited abnormal high-temperature behavior. Its temperature had been relatively high at $78^{\circ}C$ from the beginning of operation. In 2014, after three years of operation, it increased suddenly and reached $103^{\circ}C$. Installing a varnish removal equipment and others managed to stabilize the temperature at $95^{\circ}C$. We undertook a troubleshooting approach for reviewing the comprehensive status and integrity of the temperature design of the bearing. We performed lubrication and heat-balance analysis, based on the design engineering data and documents supplied by the OEM. For the base design data of DE-side TPJB, evaluating the effects of key design variables on bearing metal temperature showed that firstly, increasing the bearing clearance and supply oil flow-rate, and next, changing the oil type, and finally, increasing the machined pad clearance and offset, are more effective in reducing the bearing metal temperature. Furthermore, a clarification meeting with the OEM revealed that an incorrect decision had been made to decrease the bearing clearance to eliminate the SSV harshness issue, while not maintaining a sufficient oil flow-rate. We conducted a detailed retrofit design analysis, wherein we increased the oil flow-rate and bearing clearance by decreasing the preload. We predicted that the bearing temperature would decrease to $63^{\circ}C$ from $75.7^{\circ}C$ even at the rerate condition. Finally, after installing and operating a retrofit replacement bearing in 2015, the bearing temperature stabilized at a low temperature of $65^{\circ}C$. Currently (January. 2017), two year later, the bearing metal temperature remains at $65^{\circ}C$. Therefore, we can conclude that the abnormal high-temperature behavior of the bearing has been resolved completely.

• Journal of Adhesion and Interface
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• v.16 no.1
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• pp.15-21
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• 2015

In this study, rheological properties and flow dynamics in roll coating process of basecoat paints have been investigated for automotive precoated metal (PCM) sheet applications. Various rheological properties for basecoats with three colors (black, blue, and silver), such as shear viscosity data at room temperature and elastic/viscous moduli under thermal curing condition, have been measured using a rotational rheometer. It is found that the relative portion of function groups inside basecoats and their viscosity level have greatly affected the formation of crosslinked networks by thermal curing. Also, operability coating windows for basecoats have been established in three-roll coating process system by observing their flow instabilities such as ribbing and cascade. It is confirmed that rheological approaches applied in this study have been usefully applied to develop environmentally-friendly PCM coating technology and optimally control the coating operations for non-Newtonian PCM paints.

• Solar Energy
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• v.12 no.2
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• pp.43-50
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• 1992

This study has been conducted to provide fundamental knowledge of the characteristics of pressure drop through porous metal by experimental investigation. Pressure drop of air passing through porous metal was measured. The influences of porosity and flow velocity on pressure drop were investigated and in view of friction factor, the experimental data was compared with theorical equation as known to Ergun's equation concerning unconsolid packed bed. The result of this study are as follows. The pressure drop was increased with increasing the flow velocity and at the same flow velocity with decreasing the porosity(decreasing the particle diameter), In Particular, the experimental equation for the pressure drop was derived using the particle diameter, matrix diameter and matrix thickness. The experimental data were correlated well(mean deviation ${\pm}15%$ )with the present empirical dimensionless equation.

• Nuclear Engineering and Technology
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• v.42 no.6
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• pp.656-661
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• 2010

Lead-alloys are very attractive nuclear coolants due to their thermo-hydraulic, chemical, and neutronic properties. By utilizing the HELIOS (Heavy Eutectic liquid metal Loop for Integral test of Operability and Safety of PEACER$^2$) facility, a thermal hydraulic benchmarking study has been conducted for the prediction of pressure loss in lead-alloy cooled advanced nuclear energy systems (LACANES). The loop has several complex components that cannot be readily characterized with available pressure loss correlations. Among these components is the core, composed of a vessel, a barrel, heaters separated by complex spacers, and the plenum. Due to the complex shape of the core, its pressure loss is comparable to that of the rest of the loop. Detailed CFD simulations employing different CFD codes are used to determine the pressure loss, and it is found that the spacers contribute to nearly 90 percent of the total pressure loss. In the system codes, spacers are usually accounted for; however, due to the lack of correlations for the exact spacer geometry, the accuracy of models relies strongly on assumptions used for modeling spacers. CFD can be used to determine an appropriate correlation. However, application of CFD also requires careful choice of turbulence models and numerical meshes, which are selected based on extensive experience with liquid metal flow simulations for the KALLA lab. In this paper consistent results of CFX and Star-CD are obtained and compared to measured data. Measured data of the pressure loss of the core are obtained with a differential pressure transducer located between the core inlet and outlet at a flow rate of 13.57kg/s.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.23 no.8
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• pp.987-996
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• 1999

An algorithm for modeling the filling of metal into a mold and solidification has been developed. This algorithm uses the implicit VOF method for a filling and a general implicit source-based method for solidification. The model for simultaneous filling and solidification is applied to the two-dimensional filling and solidification of a square cavity. The effects of the wall temperature and gate position on the solidification are examined. The mixed natural convection flow and residual flow resulting from the completion of a filling are included in this study to investigate the coupled effects of the filling and natural convection on solidification. Two different filling configurations (assisting flow and opposite flow due to the gate position) are analysed to study the effects of residual flow on solidification. The results clearly show the necessity to carry out a coupled filling and solidification analysis including the effect of natural convection.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.175-178
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• 2007

Valves has been used widely in various industries. There are many purposes for valve usage in a piping system. One of them is to control the flow rate. For a design of ball valves, it is important to know the characteristics of flows inside a ball valve. In this study, the computation fluid dynamics were conducted to observe flow velocity, flow coefficient and pressure distribution using CFX 10 according to the valve angles and uniform incoming velocity.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1996.03b
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• pp.138-144
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• 1996

In square die extrusion, flow guide and ide land play important roles for controlling the metal flow in die design. In the present work, the flow guide and the die land are considered for the die construction. Based on ALE description , rigid-viscoplastic finite element analysid is carried out to assess the effects of process and die design parameters. The thermal state affects greatly the product quality in hot extrusion. in the present work, the temperature distribution is also analyzed in theframwork of rigid-viscoplastic finite element computation. As a computational example, hot square die extrusion with flow guide and die land has been analyzed for the profile of a H section.

• Transactions of Materials Processing
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• v.12 no.6
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• pp.542-549
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• 2003

Three-dimensional forging analysis becomes an inevitable tool to make design process more reliable and more producible. In this study, in order to make the investigation for three-dimensional forging analysis more conveniently and accurately, a new post processor was developed. For post-processing of multi-stage forging simulation, efficient data structure was proposed and applied by using STL. New file architecture was developed to handle successive and huge data efficiently, common in three-dimensional forging analysis. Since sectioning and flow tracing plays an important role in the investigation of analysis result, we developed an algorithm suitable for 4-node and 10-node tetrahedron. This flow tracing algorithm can trace and reverse-trace flow through remeshing. Developed program shows good performance and functionality. Especially, a big size problem can be handled easily due to proposed data structure and file architecture.

• International Journal of Aerospace System Engineering
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• v.2 no.2
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• pp.1-5
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• 2015

The powder propellant rocket which uses micron-sized particles as fuel is storable and costly. Functions like thrust control and multiple-ignition can be realized by changing powder mass flow rate. In this paper, we discuss the theoretical performance of bi-propellant and mono-propellant powder rocket. When used as the fluidization gas, helium can improve specific impulse dramatically. The stability of the powder feeding device is preliminarily quantified through metal/N2O powder rocket hot fire tests.

• Proceedings of the KIEE Conference
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• 1999.07g
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• pp.3268-3270
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• 1999

This paper presents the fabrication of a micro electromagnetic flowmeter for liquid flow rate measurement. The flowmeter consists of a silicon flow channel with two electrodes and two permanent magnets. The micro flow channel and the detection electrodes are fabricated by the anisotropic etching of two silicon substrates and the metal evaporation process respectively. If conductive fluid passes through a magnet field, electromotive force is generated and detected by two electrodes. When the flow rate is 2.6 ml/sec, the measured output voltage is 7.4 mV.