• Title/Summary/Keyword: melting study

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A Study of Stable Isotopic Variations of Antarctic Snow by Albedo Differences (알베도 변화에 의한 남극 눈 안정동위원소의 변동에 관한 연구)

  • Lee, Jeonghoon;Han, Yeongcheol;Ham, Ji-Young;Na, Un-Sung
    • Ocean and Polar Research
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    • v.37 no.2
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    • pp.141-147
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    • 2015
  • Snow albedo can be decreased if there are any impurities on the snow surface other than the snow itself. Due to the decrease of snow albedo, melting rates of surface snow can increase, which is very crucial in climate change and hydrogeology in many parts of the world. Anthropogenic black carbons caused by the incomplete combustion of fossil fuel affect snow and tephra particles generated by geologic volcanic activities reduce snow albedo. In this study, we investigated isotopic compositions for snow covered by tephra particles and compared with this with clean snow. Isotopic compositions of snow with tephra statistically show more enriched than those of clean snow (p<0.02). This can be explained by the fact that snow becomes enriched in $^{18}O$ or D relative to meltwater as melting rates are increased. In addition, the slopes of the linear regression between oxygen and hydrogen for snow with tephra and clean snow are 6.7 and 8, respectively, and the latter is similar to that of the global meteoric water line of 8. Therefore, we can conclude that snow impurities control the isotopic compositions of snow, which is very crucial in the study of climate change and hydrogeology. To quantitatively explain these observations, melting experiments and numerical approaches are required.

The Experimental Study on Heat Transfer during Melting Process in the Low Temperature Heat Storage System(Ice on Coil Type) (Ice on Coil형 저온 잠열 축열시스템에서의 용융과정시 열전달에 관한 실험적 연구)

  • Kim, Y.K.;Kim, D.C.;Kim, I.G.;Choi, K.K.;Yim, C.S.
    • Solar Energy
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    • v.19 no.1
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    • pp.19-27
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    • 1999
  • In this study, basic design data which were required for development of highly efficient ice storage system with low temperature latent heat were experimentally obtained. The ice storage system considered in this study was the one that has been widely used in the developed country and called the ice-on-coil type. Using the system, the ice storage performance for various design parameters which were the flow direction and the inlet temperature of the secondary fluid was tested. In addition, the clockwise variation of the heat transfer characteristics of the PCM in the ice storage tank were investigated. During the melting processes in the ice storage tank with several vertical tubes, decrease of the solid-liquid interface area, which was the heat transfer area, between the floating ice and the water made the decreasing rate of IPF less. Also, the total melting energy for the upward flow of the secondary fluid was higher than that for the downward flow during the melting process, but this trend did not appear if the initial temperature of the PCM was $4^{\circ}C$. The average ice recovery efficiency for the upward flow of the secondary fluid was higher than that for the downward flow.

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Optimization for high speed manufacturing of Ti-6Al-4V alloy by a selective laser melting technique (SLM 기술을 이용한 Ti-6Al-4V 합금의 고속 적층 공정 최적화 연구)

  • Lee, Kang Pyo;Kim, Kang Min;Kang, Suk Hyun;Han, Jun Hyun;Jung, Kyung Hwan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.5
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    • pp.217-221
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    • 2018
  • Selective laser melting (SLM) technique is one of the additive manufacturing processes, in which functional, complex parts can be directly manufactured by selective melting layers of powder. SLM technique has received great attention due to offering a facile part-manufacturing route and utilizing a hard-to-manufacturing material (e.g. Ti6Al4V). The SLM process allows the accurate fabrication of near-net shaped parts and the significant reduction in the consumption of raw materials when compared to the traditional manufacturing processes such as casting and/or forging. In this study, we focus the high-speed additive manufacturing of Ti6Al4V parts in the aspect of manufacturing time, controlling various process parameters.

Study on refining and melting of sponge Ti and Ti-6Al-4V alloy by electron beam melting (전자선 용해법에 의한 sponge Ti 및 Ti-6Al-4V 합금의 정련 및 용해에 관한 연구)

  • 김휘준;백홍구;윤우영;이진형;강춘식
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.2
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    • pp.224-234
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    • 1997
  • In order to make high purity materials including low contents of interstitial impurities, 70 ㎾ electron beam melter was manufactured. The sponge Ti and Ti-6Al-4V alloy were required and melted by electron beam melter. Based on the experimental results of sponge Ti refining by electron beam melting, the purity of Ti was increased for 180 seconds but thereafter did not significantly vary. In addition, it was found that with number of melting, the purity of Ti did and vary but the yield of Ti was decreased. As a results of Ti refining, high purity Ti of 3N (99.9 wt%) could be obtained including interstitial impurities with total contents of which were maximum 900 ppm. From the experimental results of Ti-6Al-4V alloy electron beam melting, the amounts of Al loss could be estimated through thermodynamic data calculated from the regular solution model and the model of solute removal kinetics and the alloy composition calculated from the models was in accord with the experimental composition of the alloy, It took 10 minutes to make Ti-29Al-4V alloy calculated from the model into Ti-6Al-4V alloy and the composition of Ti-6Al-4V alloy was very homogeneous.

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Numerical Investigation on the Urea Melting Characteristics with Coolant and Electric Heaters (냉각수 및 전기 가열 방식에 따른 요소수 해동 특성에 관한 수치해석 연구)

  • Lee, Seung Yeop;Kim, Man Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.1
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    • pp.1-7
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    • 2016
  • A Urea-SCR(Selective Catalytic Reactor) system, which converts nitrogen oxides into nitrogen and water in the presence of a reducing agent, creates a major exhaust gas aftertreatment system for NOx reduction among other compounds. With regard to vehicle applications, a urea solution was chosen based on its eutectic composition of a 32.5wt% urea-water solution. An important advantage of this eutectic composition is that its melting point of $-11.7^{\circ}C$ is sufficiently low to avoid solidification in cold environments. However, the storage tanks must be heated separately in case of low ambient temperature levels to ensure a sufficient amount of liquid is available during scheduled start ups. In this study, therefore, a numerical investigation of three-dimensional unsteady heating problems analyzed to understand the melting processes and heat transfer characteristics including liquid volume fraction, temperature distributions, and temperature profiles. The investigations were performed using Fluent 6.3 commercial software that modeled coolant and electric heater models based on a urea solution. It is shown that the melting performance with the electric heater is higher than a coolant heater and is more efficient.

A Study on Isotopic Fractionation between Ice and Meltwater by a Melting Experiment (융해실험에 의한 얼음과 융해수의 안정동위원소분화에 관한 연구)

  • Lee, Jeonghoon;Ham, Ji-Young;Hur, Soon Do
    • Ocean and Polar Research
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    • v.37 no.4
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    • pp.327-332
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    • 2015
  • Isotopic compositions of ice and meltwater play a very crucial role in paleoclimate studies based on ice cores and water resources research conducted in alpine hydrogeology. Better understanding of variations in the stable isotopic compositions of water is required since changes from ice to liquid water are gaining more attention due to recent climate change. In this work, a melting experiment was designed and conducted to investigate how the isotopic compositions of ice vary with time by heat sources, such as solar radiation. We conducted the melting experiment for 22 hours. The discharge rate rose to a maximum value after 258 minutes and gradually declined because we fixed the heat source. The isotopic compositions of meltwater increased linearly or to a second degree polynomial. The linear relationship between oxygen and hydrogen has a slope of 6.8, which is less than that of the Global Meteoric Water Line (8) and higher than a theoretical value (6.3). The deuterium excess decreased when ${\delta}D$ or ${\delta}^{18}O$ increases or vise versa since the slope of the relationship for ice-liquid exchange is less than 8. These findings and the apparatus of the melting experiments will make a helpful contribution to the studies of stable isotopes and the melting process in temperate and polar regions.

A Stability Study of Rider Arch under the Increased Load of Checker Brick in Regernerator of the Reformed Glass Melting Furnace (유리 용해로 축열실 상재 하중 증가에 따른 Rider Arch의 안전성 검토)

  • Lee, Sun-Yung;Kim, Jong-Ock;Lim, Dae-Young;Kim, Taik-Nam;Park, Won-Kya
    • The Journal of Engineering Research
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    • v.2 no.1
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    • pp.125-131
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    • 1997
  • The regenerator is important part of the glass melting furnace to increase the temperature of the intake air through the combustion flame. The insulation, checker brick, prevention of the air leak has been studied to decrease the fuel consumption in glass melting industries. Thus the new types of checker brick and the design of the rider arch has been studied to prolong the life of the glass melting furnace. The height of the regenerator increased from 5.64 m to 7.89 m in the reforming of the glass melting furnace. Thus the stability of the rider arch is studied under the condition of increased load of checker brick in this research. The rider arch was estimated to be stable inspite of the increase of load according to the calculation. The max. sustained compressive stress of the rider arch is 163 kg/$cm^2$ and the max. sustained shear stress is 6.37 kg/$cm^2$.

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Instability and Transition of Nonparallel Bouyancy-Induced Flows Adjacent to an Ice Surface Melting in Water (얼음 벽면의 융해율을 고려한 비평행 자연대류에서 유동의 불안정성과 천이에 관한 연구)

  • Hwang, Y.K.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.3
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    • pp.437-450
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    • 1996
  • A set of stability equations is formulated for natural convection flows adjacent to a vertical isothermal surface melting in cold pure water. It takes account of the nonparallelism of the base flows. The melting rate is regarded as a blowing velocity at the ice surface. The numerical solutions of the linear stability equations which constitute a two-point boundary value problem are accurately obtained for various values of the density extremum parameter $R=(T_m-T_{\infty})/(T_0-T_{\infty})$ in the range $0.3{\leq}R{\leq}0.6$, by using a computer code COLNEW. The blowing effects on the base flow becomes more significant as ambient temperature ($T_{\infty}$) increases to $T_{\infty}=10^{\circ}C$. The maximum decrease of heat transfer rate is about 6.4 percent. The stability results show that the melting at surface causes the critical Grashof number $G^*$ and the maximum frequency of disturbances to decrease. In comparision with the results for the conventional parallel flow model, the nonparallel flow model has a higher critical Grashof number but has lower amplification rates of disturbances than does the parallel flow model. The spatial amplification contours exhibit that the selective frequency $B_0$ of the nonparallel flow model is higher than that of the parallel flow model and that the effects of melting are rather small. The present study also indicates that the selective frequency $B_0$ can be easily predicted by the value of the frequency parameter $B^*$ at $G^*$, which comes from the neutral stability results of the nonparallel flow model.

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Characterization of the Deposited Layer Obtained by Direct Laser Melting of Fe-Cr Based Metal Powder (Fe-Cr계 금속 분말의 직접 레이저 용융을 통해 형성된 적층부 특성 분석)

  • Jang, Jeong-Hwan;Joo, Byeong-Don;Jeon, Chan-Hu;Moon, Young-Hoon
    • Korean Journal of Metals and Materials
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    • v.50 no.2
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    • pp.107-115
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    • 2012
  • Direct laser melting (DLM) is a powder-based additive manufacturing process to produce parts by layer-by-layer laser melting. As the properties of the manufactured parts depend strongly on the deposited laser-melted bead, deposited layers obtained by the DLM process were characterized in this study. This investigation used a 200 W fiber laser to produce single-line beads under a variety of different energy distributions. In order to obtain a feasible range for the two main process parameters (i.e. laser power and scan rate), bead shapes of single track deposition were intensively investigated. The effects of the processing parameters, such as powder layer thickness and scan spacing, on geometries of the deposited layers have also been analyzed. As a result, minimum energy criteria that can achieve a complete melting have been suggested at the given powder layer thickness. The surface roughnesses of the deposited beads were strongly dependent on the overlap ratio of adjacent beads and on the energy distributions of laser power. Through microstructural analysis and hardness measurement, the morphological and mechanical properties of the deposited layers at various overlapped beads have also been characterized.

Melting of Al2O3 powder using the skull melting method (Skull melting법에 의한 Al2O3 파우더 용융)

  • Choi, Hyun-Min;Kim, Young-Chool;Seok, Jeong-Won
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.1
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    • pp.24-31
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    • 2019
  • The current study demonstrates an efficient procedure to create ingots from $Al_2O_3$ powder using the skull melting method to use these ingots as a starting material in conventional methods for growing synthetic single-crystal sapphire. Dimension of the cold crucible was 24 cm in inner diameter and 30 cm in inner height, 15 kg of $Al_2O_3$ powder was completely melted within 1 h at an oscillation frequency of 2.75 MHz, maintained in the molten state for 3 h, and finally air-cooled. The areal density and components of the cooled ingot by parts were analyzed through scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS). The areal density and $Al_2O_3$ content of the ingot were related to the temperature distribution inside the cold crucible during high-frequency induction heating, and the area with high temperature was high tends to be high in areal density and purity.