• Title/Summary/Keyword: melting study

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Measurement Methods of Latent Heat for PCM with Low Melting Temperature in Closed Tube

  • Hong Hiki;Kang Chaedong;Peck Jong Hyeon
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.4
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    • pp.206-213
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    • 2004
  • Cycle test for developed phase change material (PCM) is necessary in order to assess the variation of latent heat, which decreases with time by deterioration. T-history method and measurement using heat-flux meter are appropriate for the cycle test in a tube filled with PCM because they do not need an extraction of sample in measuring heat of fusion. In the present study, these methods were applied to a PCM having a melting point below a room temperature, different to the past studies for PCMs melting above a room temperature. As a result of experiment using pure water as specimen, we can obtained rea-sonable values for heat of fusion.

Melting induced diffusion bonding of Rene 80 superalloys using boron doping method (Ren380 超合金의 보론 塗布法을 이용한 液化誘導擴散接合法의 硏究)

  • 정재필;강춘식;이보영
    • Journal of Welding and Joining
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    • v.9 no.3
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    • pp.26-33
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    • 1991
  • As it takes very long time for the Transient Liquid Phase(TLP) bonding, we tried to reduce the bonding time by changing insert material for the high diffusivity element. On this study boron powder was doped as a insert material on the bonding surface of Rene 80 superalloy, and diffusion treated at 1150.deg.C under vacuum. On this method differently from the TLP bonding the insert material was not melted during bonding but only the base metal reacted with the boron was inducedly melted. Therefore, as this bonding mechanism is different from the existing ones, it is suggested as a Melting Induced Diffusion Bonding. When this process was used for the diffusion bonding, the bonding time including homogenization decreased greatly compared to the conventional TLP bonding.

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A Characteristic of Fe-Cu Interfacial Reaction in the Hydraulic Cylinder Block for Vehicle Parts (수송기기 유압 실린더 블록 재료의 Fe-Cu 계면반응 특성)

  • Kim, Hae-Ji;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.90-94
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    • 2004
  • Generally, a hydraulic cylinder block which is one of a vehicle parts that plays Important role in excavator power transmission, has copper alloy separation phenomenon by sliding motion between metals in high pressure condition. In this paper, to solve this problem, the interfacial reaction layer of Fe-Cu With SCM440 and copper alloy is studied through the melting method. As the result of this study, it is found that the interfacial reaction layer of $1{\mu}m$ created in the interface of Fe-Cu which has very strong physical bonding. It has been also confirmed that the melting method can improve life of the hydraulic cylinder block.

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Heat Transfer Characteristics of Micro-encapsulated Phase-Change-Material Slurry (잠열 마이크로캡슐 슬러리의 열전달 특성)

  • Kim, Myoung-Jun;Park, Ki-Won
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.6
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    • pp.518-525
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    • 2006
  • The present experiments have been performed for obtaining the melting heat transfer characteristics of micro-encapsulated solid-liquid phase-change material and water mixture slurry flow in a circular tube heated with constant wall heat flux. The phase change material having a low melting point was selected for a domestic cooling system in the present study. The governing parameters were found to be latent heat material concentration, heat flux, and the slurry velocity. The experimental results revealed that the increase of tube wall temperature of latent microcapsule slurry was lower than that of water caused by the heat absorption of fusion.

The Effect of the Injection Molding Conditions of Plastics on the Stress Relaxation (플라스틱의 사출성형조건이 응력완화에 미치는 영향)

  • 정석주;황봉갑
    • Journal of the Korean Society of Safety
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    • v.13 no.1
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    • pp.19-25
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    • 1998
  • In this study, proper injection molding condition has been studied through stress relaxation tests in order to experimentally investigate the effect of the condition on softening of mold product, using specimens produced under the different conditions according to the recommendation of resin manufactures. As a result, softening of the specimens was found to be strongly influenced by material melting temperature. The specimen with higher material melting temperature is found to have lower softening. However, softening of the specimen with lower mold temperature has an decrement, compared with other specimens. In particular, specimen with notch is influenced by mold temperature. The softening increase with higher injection speed and pressure. Finally in order to improve softening, material melting temperature, injection speed and injection pressure were found to be increased with low mold temperature.

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Melting Heat Transfer Characteristics of Plural Phase Change Microcapsules Slurry Having Different Diameters

  • Kim, Myoung-Jun;Kim, Myoung-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.8
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    • pp.1225-1238
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    • 2004
  • The present study has been performed for obtaining the melting heat transfer enhancement characteristics of water mixture slurries of plural microcapsules having different diameters encapsulated with solid-liquid phase change material(PCM) flowing in a pipe heated under a constant wall heat flux condition. In the turbulent flow region, the friction factor of the present PCM slurry was to be lower than that of only water flow due to the drag reducing effect of the PCM slurry. The heat transfer coefficient of the PCM slurry flow in the pipe was increased by both effects of latent heat involved in phase change process and microconvection around plural microcapsules with different diameters. The experimental results revealed that the average heat transfer coefficient of the PCM slurry flow was about 2~2.8 times greater than that of a single phase of water.

A Transient Modeling of Temperature Variation in a Melting Furnace of a Pyrolysis Melting Incinerator (열분해 용융소각로 내 용융로에서의 온도변화에 대한 과정론적 모델링)

  • Kim, Bong-Keun;Yang, Won;Yu, Tae-U
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.167-171
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    • 2006
  • The previous models for thermal behavior in the melting furnace were deterministic, composed of such a form that if the initial input conditions are determined, the results would have been come out by using the basic heat equilibrium equations. But making the experiment by trusting the analysis results, the melted slag is fortuitously set often, because temperature variation of the melted slag in the reaction process is not point function but path function. So in this study, a transient model was developed and verified by comparing with the experimental results.

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A Study on the Design of a Rotational Force Generator for Molten Metal (용탕 회전력 생성장치의 설계에 관한 연구)

  • Lee, Jun-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.493-501
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    • 2012
  • A rotational force generator for molten metal is developed using a linear motor design technology. Also, the developed device is applied to reproduce aluminum scraps and easy to control the rotate, stop, and forward and reverse rotation of molten metal. In addition, the developed device improves the melting speed and reproduction rate about 250 (%) and 96-99 (%), respectively, compared to the conventional handmade methods. Because it generates almost no dusts, it can improve working environments in a factory. Also, it has no losses in energy because it directly melts scraps. The device generates small amounts of the loss in refractory materials and aluminum caused by its oxidation because the molten metal is continuously rotated in which the loss and oxidized aluminum are the problems in the conventional melting and holding furnaces. Thus, it is possible to extend the life of furnaces and to produce high quality aluminum products.

Manufacture of Precsion Model Using Laser Melting Process (레이저 용융 적층 공정을 이용한 정밀 형상 제작)

  • 김재도;전병철;권택열;이영곤;신동훈
    • Laser Solutions
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    • v.3 no.3
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    • pp.21-29
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    • 2000
  • For the direct metal shape processing the powder feed device which is different from the widely used in rapid prototyping. is developed, The three dimensional object is shaped with the melting metal powder. The developed research has applied to rapid prototyping in ultraprecision for MEMS and medical science fields required of rapid manufacture of complex shape. The goal of this study make 3D model which has precision accuracy. Powder spreading apparatus has been more improved because that the control of powder spread is very important in layer manufacturing. It consists of the vibration motor, nozzle and tube which supplies various metal powder. This apparatus could control the spreading velocity that could control powder spreading thickness. Laser on/off switch was adapted because laser scanning velocity must be preserved constantly to prevent heat transformation of laser overheating. The error between sintered thickness md experimental one occurred by shrinkage in sintering melting process. The problem of heat transformation was solved by On/Off switching system.

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A Study on Cutting Mechanism and Heat Transfer Analysis in Laser Cutting Process (FDM을 이용한 레이저 절단 공정에서의 절단 메카니즘 및 절단폭의 해석)

  • 박준홍;한국찬;나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2418-2425
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    • 1993
  • A two-dimensional transient heat transfer model for reactive gas assisted laser cutting process with a moving Gaussian heat source is developed using a numerical finite difference technique. The kerf width, melting front shape and temperature distribution were calculated by using the boundary-fitted coordinate system to handle the ejection of workpiece material and heat input from reaction and evaporation. An analytical solution for cutting front movement was adopted and numerical simulation was performed to calculate the temperature distribution and melting front thickness. To calculate the moving velocity of cutting front, the normal distribution of the cutting gas velocity was used. The kerf width was revealed to be dependent on the cutting velocity, laser power and cutting gas velocity.