• Title/Summary/Keyword: melt viscosity

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Dyeing Properties of CDP Fiber (I) - Dyeing Properties and Color Fastness of CDP Fiber - (CDP 섬유의 염색성( I ) - CDP 섬유의 염색성 및 견뢰도 -)

  • Shin Woo Young;Jeong Dong Seok;Lee Mun Cheul
    • Textile Coloration and Finishing
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    • v.17 no.3 s.82
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    • pp.1-7
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    • 2005
  • Cationic dyeable polyester(CDP) was produced through melt blending of cationic chips having $2mol\%$ of sodium salt of dimethyl ester of 5-sulfoisophthalic acid(DMS salt) and normal polyester chips in different proportions to obtain yarns having varying amount of comonomer in the fiber. The modified polyesters showed increased moisture regain, decreased viscosity, lower softening point and improved antistatic characteristics, according to the amount of modifier. In dyeing at $100^{\circ}C$ the dyeing rate of cationic dyes with CDP fiber increased slowly than that of disperse dyes. In dyeing at $120^{\circ}C$ cationic dyes reached to equilibrium at 30min and disperse dyes at 10min. Cationic dyes in dyeing of CDP fabric have a better wash fastness compared with disperse dyes, also rubbing fastness of cationic dyes is better than that of disperse dyes. The light fastness of CDP fabric for cationic and disperse dyes is not good. The fastness of 75d/36f CDP fabric is higher than 75d/72f fabric. Solvent wicking fastness of CDP with cationic dyes is better than that of disperse dyes.

Evolution of Phase Morphology During Compounding of Ternary Blends in a Twin Screw Extruder (이축 압출기를 이용한 혼련에서 삼성분계 블렌드의 상구조 형성과정)

  • Kim, Hyungsu;Lee, Shi-Choon;D .Y. Yu;C. G. Gogos
    • The Korean Journal of Rheology
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    • v.10 no.4
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    • pp.247-255
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    • 1998
  • The morphological changes during melt compounding of ternary blends containing various combinations of acrylonitrile-butadiene-styrene(ABS), methyl methacrylate-butadiene-ethyl acrylate(MBE), styrene-acrylonitrile(SAM) copolymers, and poly(methyl methacrylate)(PMMA) as dispersed components in a fixed matrix of polycarbonate(PC) have been investigated. Depending on the composition of the blend, MBE particles and PMMA phase appear to locate at the PC-SAN interface under the influence of interfacial tensions and motion induced coalescence. The interfacial viscosity is found to be a critical factor that affects the amount of coalescence.

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Characterization and Properties of Composites of Woodflour and Polylactic Acid

  • Febrianto, Fauzi;Yoshioka, Mariko;Nagai, Yuko;Syafii, Wasrin;Shiraishi, Nobuo
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.67-78
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    • 2006
  • Modification of polylactic acid (PLA) and 10% maleic anhydride (MAH) with 15% dicumyl peroxide (DCP) based on MAH weight was conducted in the kneader at $160^{\circ}C$ and 30~70 rpm, for 15 min. The resulting MAH-modified PLA (PLA-MA) was then evaluated as a compatibilizer for PLA-wood flour (WF) composites. The FTIR and $^1H$-NMR analysis gave evidence of PLA-MA formation. After kneading and reacting with MAH and DCP, the number (Mn) and the weight average (Mw) molecular weights of PLA decreased as compared to the original PLA. The presence of WF in the composites decreased the tensile strength and several other physical properties. The higher the WF loading resulted in the greater the reduction of tensile strength. An addition of 10% PLA-MA as a compatibilizer to the composites improved the tensile strength and several other physical properties, increased the flow temperature, and decreased the melt viscosity. The improved composite revealed 1.42 times increased in tensile strength but not over PLA alone, and absorbed considerably less water compared to those of the composites free-compatibilizer.

Corrosion of Refractory in Glass Melts for Plasma Display Panel Substrate (Plasma Display Panel용 기판 유리용융체의 내화물 침식)

  • Kim, Ki-Dong;Jung, Hyun-Su;Kim, Hyo-Kwang
    • Journal of the Korean Ceramic Society
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    • v.44 no.1 s.296
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    • pp.65-69
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    • 2007
  • For self-developed alkali-alkaline earth-silicate and commercial glass melts for plasma display panel substrate, the corrosion behavior of fused casting refractory consisting of $Al_2O_3-ZrO_2-SiO_2$ was examined at the temperature corresponding to $10^2\;dPa{\cdot}s$ of melt viscosity by static finger methode. The corroded refractory specimens showed a typical concave shape due to interfacial convection of melts at their flux line. However, the corrosion thickness by commercial glass melts was $6\sim10$ times comparing to that by the self?developed melts. From the view point of the glass composition and the role of alkaline earth in glass network, it was discussed the effect of alkali/alkaline earth diffusion and temperature on the refractory corrosion.

The growth and applicatiion of LBO crystal (LBO 결정성장과 응용)

  • Jinghe Liu;Jianli Li;Kuisheng Yang;Xiyan Zhang;Yagui Lei;Mu Na;Yuqi Zou;Renhua Zhang
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.3
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    • pp.230-237
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    • 1994
  • The paper studies the growth and application of LBO Crystal and points that thermodynamics and dynamics model of crystal growth should be developed in high-$\eta$(viscosity) melt. The measurement on properties of crystal resonator and press-controlled oscillator indicates that this kind of crystal is one kind of piezo-electric crystal materials which has large-market application potentiality.

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Prediction and Measurement of Residual Stresses in Injection Molded Parts

  • Kwon, Young-Il;Kang, Tae-Jin;Chung, Kwansoo;Youn, Jae Ryoun
    • Fibers and Polymers
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    • v.2 no.4
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    • pp.203-211
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    • 2001
  • Residual stresses were predicted by a flow analysis in the mold cavity and residual stress distribution in the injection molded product was measured. Flow field was analyzed by the hybrid FEM/FDM method, using the Hele Shaw approximation. The Modified Cross model was used to determine the dependence of the viscosity on the temperature and the shear rate. The specific volume of the polymer melt which varies with the pressure and temperature fields was calculated by the Tait\`s state equation. Flow analysis results such as pressure, temperature, and the location of the liquid-solid interface were used as the input of the stress analysis. In order to calculate more accurate gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise direction was predicted in two cases, the free quenching, under the assumption that the shrinkage of the injection molded product occurs within the mold cavity and that the solid polymer is elastic. Effects of the initial flow rate, packing pressure, and mold temperature on the residual stress distribution was discussed. Experimental results were also obtained by the layer removal method for molded polypropylene.

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Analysis of Filling in Injection Molding with Compressibility (압축성을 고려한 사출성형 충전과정에 관한 연구)

  • Han, Kyeong-Hee;Im, Yong-Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.735-745
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    • 1997
  • In this study, the compressibility of resin was considered in filling analysis to account for the possible packing type flow. A numerical simulation program employing a hybrid finite element/finite difference scheme was developed to solve Hele-Shaw flow of the compressible viscous fluid at non-isothermal conditions. To advance the melt front, a control volume approach was adopted. Thin complex 3-D shapes of cavities, runners, and sprues were discretized by employing triangular, cylindrical and/or rectangular strip elements. Mass conservation was applied to each control volume to solve for the pressure distribution. Directly applying a constant mass flow rate at the inlet removes calculation of the apparent pressure boundary conditions, resulting in better simulation condition. The Cross model was used to model viscosity and the Tait equation was employed to represent density as a function of temperature and pressure. The validity of the developed program was verified through comparisons with available data in the literature and the effect of compressibility on the pressure distribution was discussed. To reduce computation time, 1-D and 2-D elements were used instead of applying triangular elements and the numerical results were compared to each other.

Numerical analysis of internal flow and mixing performance in polymer extruder II: twin screw element

  • Kim, Nak-Soo;Kim, Hong-Bum;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.18 no.3
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    • pp.153-160
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    • 2006
  • We analyzed the non-Newtonian and non-isothermal flow with Carreau-Yasuda viscosity model in co-rotating and counter-rotating twin screw extruder systems. The mixing performances with respect to the screw speed, the screw pitch, and the rotating direction have been investigated. The dynamics of mixing was studied numerically by tracking the motions of particles. The extent of mixing was characterized in terms of the deformation rate, the residence time distribution, and the average strain. The results showed that the high screw speed decreases the residence time but increases the deformation rate. Small screw pitch increases the residence time. It is concluded that the high screw speed increases the dispersive mixing performance, while the small screw pitch increases the distributive mixing performance. Co-rotating screw extruder has the better conveying performance and the distributive mixing performance than counter-rotating screw extruder with the same screw speed and pitch. Co-rotating screw extruder developed faster transport velocity and it is advantageous the flow characteristics to the mixing that transfers polymer melt from one barrel to the other barrel.

Effect of Foaming Temperature on Cell Structure of 606X Series Aluminum Alloy Metallic Foams (Foaming 온도에 따른 606X계 발포 알루미늄의 제조 특성)

  • Song, Yeong-Hwan;Park, Soo-Han;Jeong, Min-Jae;Kang, Kwang-Jung;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.28 no.2
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    • pp.79-84
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    • 2008
  • Metal foam is one of the most interesting materials with various multi-functional properties such as light weight, energy absorption, high stiffness and damping capability. Among them, energy absorption property has keen interests in the field of automotives for passenger protection. Nowadays, researches about pore size and porosity control of the foam are increased to correspond them. However, though energy absorption properties are improved, these results are not cost-effective process. In present research, however, as a part of improving the energy absorption property of metallic foams, 606X aluminum alloy was used for cell wall material which has higher strength than pure aluminum. And its morphological features are characterized. As a results, porosity and pore size are uniformity distribution with increasing foaming temperature in the case of 6061 alloy foams. 6063 alloy foam specimens have opposite tendency because of the influence of alloying element and viscosity of the molten melt.

Linear Low Density Polyethylene (LLDPE)/Zeolite Microporous Composite Film

  • Jagannath Biswas;Kim, Hyun;Soonja Choe;Patit P. Kundu;Park, Young-Hoon;Lee, Dai-Soo
    • Macromolecular Research
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    • v.11 no.5
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    • pp.357-367
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    • 2003
  • The linear low density polyethylene (LLDPE)/zeolite composite using novel inorganic filler, zeolite, is prepared by a conventional compounding procedure using a twin-screw extruder. The observed scanning electron microscopic (SEM) morphology shows a good dispersion and adhesion of zeolite in the LLDPE matrix. The mechanical properties in terms of the Young's modulus, the yield stress, the impact strength, and the elongation at break were enhanced with a successive increment of zeolite content up to 40 wt%. The X-ray diffraction measurement is of supportive for the improved mechanical properties and the complex melt viscosity is as well. Upon applying a certain level of strain on the composites, the dewetting, the air hole formation and its growth are characterized. The dewetting originates around the filler particles at low strain and induces elliptical micropores upon further stretching. The microporosity such as the aspect ratio, the number and the total area of the air holes is also characterized. Thus, the composites loaded 40 % zeolite and 300 % elongation may be applicable for breathable microporous films with improved modulus, impact and yield stress, elongation at break, microporosity and air hole properties.