• Advances in materials Research
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• v.3 no.2
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• pp.91-103
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• 2014

A study that demonstrates how to investigate the molded part quality and the consistency of injection process based on the rheological concept is proposed. It is important for plastic material whose melt viscosity is variable with respect to the processing condition. The formulations to couple the melt viscosity with injection pressure and fill time are derived first. Taking calculations of the measured pressure and the time by using these formulations, the melt viscosity in injection process can be determined on machine. As the relation between the injection speed and the melt viscosity is constructed, the influences of the setting parameter of injection machine on the molded part quality can be investigated through evaluating the state of the melt viscosity. In addition, a pressure sensor bushing (PSB) designed with a quick installation feature is also provided and validated. The results show that a higher injection speed improves the tensile strength of the molded part but also the consistency of the molded part quality. This work provides an alternative to evaluate the molding quality scientifically.

• Polymer(Korea)
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• v.29 no.6
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• pp.565-570
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• 2005

Melt processing characteristics of nylon 6 (N6) has been investigated by controlling the melt viscosity in melt impregnation process. Calcium stearate (CaST) was introduced as a lubricant for N6 and the melt viscosity of N6 decreased with adding only 1 wt$\%$ of CaST. In addition, reactive blending with polycaprolactone (PCL) was carried out by lowering the melt viscosity in N6. It was found that the melt viscosity of N6 could be controlled and further melt viscosity drop could be obtained by applying phenyl phosphite (PP) and diphenyl phosphite (DPP) to enhance the transesterification between N6 and PCL. Our approaches show that the melt viscosity of N6 could be reduced without loss of thermal stability which is the critical problem in high temperature melt impregnation process of N6.

• Journal of Adhesion and Interface
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• v.17 no.2
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• pp.67-71
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• 2016

In this study, low-viscosity polyurethane hot-melt were synthesized with polyether polyol / polyester polyol, 4,4-dicyclohexylmethane diisocyanate ($H_{12}MDI$), 2-butanone oxime (MEKO) to improve the properties and peel strength. The properties of the synthesized low-viscosity polyurethane hot-melt was evaluated through FT-IR, viscosity meter and UTM. When the content of the reactive diluent increases and the NCO-blocked prepolymer decreases, the viscosity of low-viscosity polyurethane hot-melt adhesive was increased. When the ratio of OH-terminated oligomer, NCO-blocked prepolymer and content of reactive diluent is 1 : 0.5 : 0.5, low-viscosity polyurethane hot-melt showed 1.1 kgf/cm peel strength.

• Polymer(Korea)
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• v.30 no.2
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• pp.118-123
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• 2006

The effect of transesterification on the rheological properties in the melt reactive blending of poly(butylene terephthalate)(PBT) with poly(ethylene terephthalate)(PET) has been studied. The melt viscosity depression in PBT was found in PBT/PET blends due to the intrinsic low melt viscosity of PET compared to PBT. In addition, the thermal degradation in the melt blending and transesterification between two polyesters were considered as other factors fer the lowering of the melt viscosity in the blends. In the PBT/PET blends, calcium stearate was less effective than in PBT as a lubricant, however it accelerated both the thermal degradation and transesterification during melt blending. As a result, further melt viscosity drop was obtained in the reactive melt blending of PBT/PET.

• Polymer(Korea)
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• v.29 no.5
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• pp.475-480
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• 2005

The lowering of melt viscosity has been investigated to achieve the processability enhancement in poly(ethylene naphthalate) (PEN) melt processing by the reactive melt blending with poly(ethylene terephthalate) (PET) and introducing lubricant as well. CaST lubricant resulted in the lowering of PEN melt viscosity but noticeable mechanical property drop was found in PEN with more than $2wt\%$ of lubricant due to the acceleration of thermal degradation by excess lubricant. PEN/PET (90/10) blend has less melt viscosity than PEN and transesterification between two polymers caused the additional viscosity depression. further viscosity lowering was found in PEN/PET blend with CaST since CaST is acting as the catalyst of transesterification as well as a lubricant in PEN/PET blend.

• Proceedings of the Korean Fiber Society Conference
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• 2003.04a
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• pp.223-226
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• 2003

Due to the potential application to ultra-high strength fibers and excellent properties such as high mechanical properties, excellent thermal endurance and chemical stability, thermotropic liquid crystal polymers (TLCPS) are attractive in recent years [1, 2]. Furthermore, the melt blends of TLCPS and conventional thermoplastics have been extensively investigated because of their easy processing and high performance [3-6]. Since high performance polymers generally has high melt viscosity, introduction of the relatively low viscosity components may be one of the more effective techniques to improve processability through the decrement of melt viscosity in melt processing. (omitted)

• Applied Chemistry for Engineering
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• v.10 no.5
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• pp.707-710
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• 1999

Moisture content and intrinsic viscosity of antistatic polyethyleneterephthalate(PET) depending on the thermal stabilizer content was studied. The terminal moisture content of antistatic PET was a function of drying temperature rather than drying time. Intrinsic viscosity drop of antistatic PET after melt spinning increased with increasing moisture content of it. After melt spinning, intrinsic viscosity of antistatic PET was decreased due to the thermal degradation of polyoxyalkyleneglycol(POAG) component of antistatic agent. Triphenylphosphate(TPP) was more effective as a thermal stabilizer than trimethylphosphate(TMP). A little intrinsic viscosity drop after melt spinning was found in PET containing 300 ppm of TPP as a thermal stabilizer.

• Polymer(Korea)
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• v.38 no.4
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• pp.518-524
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• 2014

Electrospinning has gained interests as a polymer processing technique for nanofiber fabrications. It is well known that both polymer solutions and polymer melts can be electrospun. Among them, melt electrospinning is environmentally friendly technique due to the absence of solvent. However, the diameter of melt-electrospun fibers is typically thicker than solution-electrospun fibers. By using a home-made melt-electrospinning device, micron-sized fibers with smooth and even surfaces were electrospun successfully. We demonstrate that low-density polyethylene fibers can be reduced in diameter with a viscosity-reducing additive such as low molecular weight polyethylene monoalcohol and polyethylene wax. The diameter was further reduced by blending it with oxidized polyethylene wax due to polarity increment. Additionally, parameters affecting the diameter were analyzed such as an applied voltage and a spinning distance.

• Macromolecular Research
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• v.8 no.1
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• pp.34-43
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• 2000

The melt rheology of four binary blends of ethylene 1-octene copolymers (EOCs) which consist of one component by Ziegler-Natta and another by metallocene catalysts, was studied to elucidate miscibility in the melt by using torsion rheometer at 200$\^{C}$ and different shear rates. The four blend systems, designated into the FA+FM, SF+FM, RF+EN, and RF+PL blend, are divided and interpreted based on the melt index (MI), the density and the comonomer contents. The melt viscosity such asη', η", and η$\^$*/ is weight average value if the comonomer contents are similar, otherwise they show different manner. The experimental resole are analyzed based on the Cole-Cole plot of logη' uersus log η", the logarithmic plots of the dynamic storage modulus (G') versus the dynamic loss modulus (G") for various blend compositions, and the melt viscosity of 11', n", and f" as a function of blend compositions. As a cerise-quence, the FA+FM blend is miscible, but the SF+FM, RF+EN, and RF+PL blends are not in the melt. Thus miscibility of the blends studied in this communication is suggested to strongly influence by the comonomer contents rather than the density or the MI.

• Carbon letters
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• v.15 no.2
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• pp.129-135
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• 2014

Spinnable pitch for melt-electrospinning was obtained from pyrolized fuel oil by electron beam (E-beam) radiation treatment. The modified pitch was characterized by measuring its elemental composition, softening point, viscosity, molecular weight, and spinnability. The softening point and viscosity properties of the modified pitch were influenced by reforming types (heat or E-beam radiation treatment) and the use of a catalyst. The softening point and molecular weight were increased in proportion to absorbed doses of E-beam radiation and added $AlCl_3$ due to the formation of pitch by free radical polymerization. The range of the molecular weight distribution of the modified pitch becomes narrow with better spinning owing to the generated aromatic compounds with similar molecular weight. The diameter of melt-electrospun pitch fibers under applied power of 20 kV decreased 53% ($4.7{\pm}0.9{\mu}m$) compared to that of melt-spun pitch fibers ($10.2{\pm}2.8{\mu}m$). It is found that E-beam treatment for reforming could be a promising method in terms of time-savings and cost-effectiveness, and the melt-electrospinning method is suitable for the preparation of thinner fibers than those obtained with the conventional melt-spinning method.